Sargent Duplicarver 6f2o2y

John Sargent's Duplicarver Design: John Sargent Cad Drawing: Ian Alexander April 19/2002 Copyright© 2002 by John Sargent Materials required: 1/2" MDF, 3/4" Particle board, 1 1/8" dia. Dowel, 3/4" dia. Dowel, 3/4" Plywood, 2x4's, Glue, 3" Drywall screws, and 1 Plunge Ball router bit 3/4" - 1" diameter

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This file is formated for C size (17"x22") paper; it can be plotted full size at copy center that offers plotting. If it is printed on letter size paper, the scales given in the parts layout will be reduced by 50%. (example: a 1:2 scale will become a 1:4 scale)

John Sargent's Duplicarver - pg 2 Front View, Assembled Copyright© 2002 by John Sargent PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

John Sargent's Duplicarver - pg 3 Rear View, Assembled Copyright© 2002 by John Sargent PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

C

A

B

E D

C

E

D

John Sargent's Duplicarver - pg 4 Y Axis, Assembly Copyright© 2002 by John Sargent PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

All ts assembled with glue and screws, screw heads should be counter-sunk

F Router mounts here. Mount Design left up to .

Counter weights attach here (Mounting design left up to )

G

Hole for Carrige Bolt "Height Adjustment"

H

J

I

John Sargent's Duplicarver - pg 5 X Axis, Assembly Copyright© 2002 by John Sargent PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

Router Bit must be aligned to this pin K

All ts assembled with glue and screws, screw heads should be counter-sunk

L

N

N

M

N

N

O

O P

P Q Q

John Sargent's Duplicarver - pg 6 Base, Assembly (Some legs and braces removed for clarity) Copyright© 2002 by John Sargent PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

P

O

All ts assembled with glue and screws, screw heads should be counter-sunk

R

S (attach to base first)

John Sargent's Duplicarver - pg 7 Top, Assembly Copyright© 2002 by John Sargent PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

All ts assembled with glue and screws, screw heads should be counter-sunk

John Sargent's Duplicarver - pg 8

Copyright© 2002 by John Sargent

1 1/8"

3/4"

3/4" 1 1/8"

Part: E Scale: 1: 1 Material: 3/4" thick plywood Required: 2

17"

18 1/16"

5"

Part: A Scale: 1: 4 Material: 1 1/8" dowel Required: 1

Part: D Scale: 1: 4 Material: 3/4" dowel Required: 2

7 5/8"

5"

28 1/2"

Part: K Scale: 1: 6 Material: 3/4" dowel Required: 1

Part: I Scale: 1: 2 Material: 1 1/8" dowel Required: 1

5" 48"

24" 1 1/16"

Side View

3 1/2"

1 1/8"

1" 2"

2"

Part: B Scale: 1: 2.5 Material: 2x4 Required: 1 17"

3 1/2"

3 1/2"

End View

3 1/2"

1/4"

Side View

3/4"

1/4"

1 1/2"

End View

Ø 3/4"

Ø 3/4" 1 1/2" 3/4"

Part: C Scale: 1: 2 Material: 2x4 Required: 2 15 3/4" *** 5"

1 1/2"

3 1/2" 1 3/4" ***Note: Actual length will depend on router and mounting. Cut oversize.

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Part: F Scale: 1:2 Material: 2x4 Required: 1

3/4"

3/4"

3/4"

3/4"

3/4"

3 3/4" 3/4"

1" 3/8"

5/16"

1/4"

3/16"

Part: Height Guage Scale 1:1 Material: Any Hardwood Required: 1

John Sargent's Duplicarver - pg 9

Copyright© 2002 by John Sargent

Part: G Scale: 1:2 Material: 2x4 Required: 1

32"

1 1/2"

Side View

135°

3 1/2" 1 3/4"

13 1/4"

13 3/4" 2 9/16" 9/16" 3/4"

Top View Ø 1 1/8" 2"

1 3/4"

1 3/4"

End View

Side View

3 1/2"

Ø 3/4"

1 1/2"

1 1/2"

Part: H Scale: 1:2 Material: 2x4 Required: 1

1 1/2"

2"

1/8" 3/4"

28 1/2"

Part: J Scale: 1:2 Material: 2x4 Required: 1

21 1/2"

Part: Q Scale: 1:4 Material: 2x4 Required: 8

16"

45°

45°

3 1/2"

23"

Part: L Scale: 1:4 Material: 2x4 Required: 1

30" ***

45" 1 1/2"

3 1/2"

3 1/2"

1 3/4" 21 3/4"

21 3/4"

23 1/4"

Part: O Scale: 1:5 Material: 2x4 Required: 4

***NOTE: Legs can be any comfortable length,but there should be a 3 1/2" difference between the long and short sections.

33 1/2" ***

23 1/4" 1 3/4"

3 1/2" 1 1/2" 48"

Part: M Scale: 1:4 Material: 2x4 Required: 1 PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

3 1/2"

Part: P Scale: 1:5 Material: 2x4 Required: 4

***NOTE: Legs can be any comfortable length,but there should be a 3 1/2" difference between the long and short sections.

Copyright© 2002 by John Sargent

John Sargent's Duplicarver - pg 10 48"

3 1/2"

Part: N Scale: 1:3 Material: 2x4 Required: 4

Round over all four sides ( 2" radius approx)

4"

51"

1/2in

3"

3/4" dowel glued into botom center

Round over all four corners (1/2" radius approx) Optional

48"

4"

3/4" Dia hole for Counter Block (drilled after top is assembled)

Part: S Scale: 1:5 Material: 3/4" Particle board Required: 1 PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

4"

Part: Counter Block Scale: 1:2 Material: Any Hardwood + 3/4" Dowel Required: 1

51"

49 1/2" (from groove center to groove center)

48"

3/4" Dia Hole for Counter Block

13"

14"

3/4"

1/4"

Part: R Scale: 1:5 Material: 1/2" MDF board Required: 1

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Ø 3/4in

John Sargent's Duplicarver - pg 11

Copyright© 2002 by John Sargent