Gyro Service Manual 21696z

Raytheon Anschütz GmbH Postfach 1166 D -- 24100 Kiel Tel +49--4 31--30 19--0 Fax +49--4 31--30 19--501 Email [email protected] www.raytheon--anschuetz.de

STD 22 Compact GYRO COM and STD 22 GYRO COM Type 110--233 Installation and Service manual

3646/110--233.DOC010302

Edition:

May 20, 2005

Revision: Revision:

Oct. 12, 2006 Feb. 05, 2007

Revision:

March 27, 2007

Revision:

Oct. 05, 2007

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Installation and Service manual Com STD 22 Com STD 22 Compact

Com STD 22

CONTENTS

Page

Maintenance plan Declaration of Conformity Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1 1.1

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAN bus (CAN = Controller Area Network) . . . . . . . . . . . . . . . . . . .

3 13

2 2.1 2.2

Preparing to install the STD 22 Compact Gyro Com . . . . STD 22 Compact Com – Scope of Supply . . . . . . . . . . . . . . . . General information concerning installation of the STD 22 Compact Com . . . . . . . . . . . . . . . . . . . . . . . . . . . Creating cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General information concerning on-board wiring . . . . . . . . . . . . . . . General information about creating an earth connection . . . . . . . . Installing the com and putting it into operation . . . . . . . . . . . . . Remove the transportation with outer sphere, ing liquid and distilled water. . . . . . . . . . . . . . . . . . . . . . . . . . . Assembling the com enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of the gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filling with distilled water and ing liquid . . . . . . . . . . . . . . . . Inserting the outer sphere in the com enclosure . . . . . . . . . . . Creating cable connections and plug connections . . . . . . . . . . . . . . Overview of plug connections and fuses on PCB‘s . . . . . . . . . . . . . Connecting the course receiver in the STD 22 Compact Gyro Com . . . . . . . . . . . . . . . . . . . . . . . Connecting status and control signal outputs in the STD 22 Compact Gyro Com . . . . . . . . . . . . . . . . . . . . . . . Connecting signal inputs for QS and SEC in the STD 22 Compact Gyro com . . . . . . . . . . . . . . . . . . . . . . . Connecting the power supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the com to earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and commissioning of optional features . . . . . . . . . . . . Installation and commissioning of the Additional Output Box 143--103 . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and commissioning of the AC/DC Converter 121--062 Installation and commissioning of the Operator Unit Quick Settling (QS) 130--606 . . . . . . . . . . . . . . Installing the Operator Unit Quick Settling . . . . . . . . . . . . . . . . . . . . Switching on, settling and adjustment . . . . . . . . . . . . . . . . . . . . . . . . Switching on the com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checks on the com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the STD 22 Compact Com into operation . . . . . . . . . . Setting the com zero (reference course) . . . . . . . . . . . . . . . . . Reading the alignment error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting Channel 1 and Channel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the information source for Speed Error Correction . . . . . . .

15 15

2.3 2.3.1 2.3.1.1 2.4 2.4.1 2.4.1.1 2.4.1.2 2.4.1.3 2.4.1.4 2.5 2.5.1 2.5.1.1 2.5.1.2 2.5.1.3 2.5.1.4 2.5.1.5 2.6 2.6.1 2.6.2 2.6.3 2.6.3.1 2.6.4 2.6.4.1 2.6.4.2 2.6.4.3 2.6.4.4 2.6.4.5 2.6.4.6 2.6.4.7

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I

16 17 17 20 21 21 22 25 27 29 31 31 33 35 37 39 40 41 41 43 46 47 49 49 49 51 53 56 57 60

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2.6.4.8 2.6.4.9

Adjustment of essential operating modes . . . . . . . . . . . . . . . . . . . . . Function check on externally connected course receivers . . . . . . .

67 71

3 3.1 3.1.1

Preparing to install the STD 22 Gyro Com . . . . . . . . . . . . . STD 22 Com – Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . General information concerning installation of the STD 22 Com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Creating cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General information concerning on-board wiring . . . . . . . . . . . . . . . General information about creating an earth connection . . . . . . . . Installing the com and putting it into operation . . . . . . . . . . . . . Remove the transportation with outer sphere, ing liquid and distilled water . . . . . . . . . . . . . . . . . . . . . . . . . . Assembling the com enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of the gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filling with distilled water and ing liquid . . . . . . . . . . . . . . . . Inserting the outer sphere in the com enclosure . . . . . . . . . . . Creating cable connections and plug connections . . . . . . . . . . . . . . Overview of plug connections and fuses on PCB‘s . . . . . . . . . . . . . Creating a cable connection from STD 22 Com → Distribution Unit . . . . . . . . . . . . . . . . . . . . . . . . Connecting to the power supply (Distribution Unit) . . . . . . . . . . . . . Connecting the CAN bus plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the jumpers for the CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . Switching the termination resistors for the CAN bus (E10 only) . . Connecting the com to earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching on, settling and adjustment . . . . . . . . . . . . . . . . . . . . . . . . Checks on the com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching on the com . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the com zero (reference course) . . . . . . . . . . . . . . . . . . Reading the alignment error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the CAN bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustments of essential operating modes . . . . . . . . . . . . . . . . . . . . Function check on externally connected course receivers, Function check of RoT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73 73

3.2 3.2.1 3.2.1.1 3.3 3.3.1 3.3.1.1 3.3.1.2 3.3.1.3 3.3.1.4 3.4 3.4.1 3.4.2 3.4.2.1 3.4.2.2 3.4.2.3 3.4.2.4 3.4.2.5 3.4.3 3.4.3.1 3.4.3.2 3.4.3.3 3.4.3.4 3.4.3.5 3.4.3.6 3.4.3.7

74 75 75 78 79 79 80 83 85 87 89 89 91 92 93 94 95 96 97 97 99 101 103 105 106 113

4

Fuses, jumper, LED‘s, buttons and plugs . . . . . . . . . . . . . . . . . . .

115

5 5.1 5.1.1 5.1.2

117 118 122

5.1.3 5.1.4 5.1.5

DIP SWITCH settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of functions of all DIP switch settings . . . . . . . . . . . . . . . . Adjustments of parameters (in ascending order of function) . . . . . Adjustments of parameters (in ascending order of their appearance) . . . . . . . . . . . . . . . . . . . . . . 7 segment displays and their meaning . . . . . . . . . . . . . . . . . . . . . . . . Functional description of DIP switch settings (for general use) . . . Functional description of DIP switch settings (SEC) . . . . . . . . . . . .

124 126 127 164

6 6.1 6.1.1 6.1.1.1 6.2

Tasks to be performed regularly . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing the ing liquid and distilled water . . . . . . . . . . . . . . Removing the outer sphere from the com enclosure . . . . . . . Draining out/filling in the ing liquid and distilled water . . . . Cleaning of the gyrosphere and the outer sphere . . . . . . . . . . . . . .

184 184 184 186 189

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Com STD 22

7 7.1 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5

Error messages and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning 1 “Fan failure” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning 2 “Heater failure” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning 3 “ing liquid > 60°C” . . . . . . . . . . . . . . . . . . . . . . . . . Warning 4 “ing liquid level too low” . . . . . . . . . . . . . . . . . . . . Warning 5 “Voltage cut-off” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

192 192 194 195 196 196 197 197

8

NMEA--Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

198

ET--Catalogue (Pages 1 to 4) Annex 1--8 (PCB with component view and designations) Drawings: Gyro Com Dimensional Drawing 110 D 233 HP005 Gyro Com STD 22 Cable and Connection Diagram 110--233 HP009 Sheets 1 to 3 Gyro Com STD 22, Cable and Connection Diagram (E10) 110--233.HP029 Sheets 1 to 3 Gyro Com STD 22 Compact Cable and Connection Diagram 110--233 HP010 Additional Output Box Dimensional Drawing 146--103.HP005 Additional Output Box Wiring Diagram 146--103.HP007 AC/DC Converter Dimensional Drawing 121--062.HP005 Operator Unit Quick Settling Dimensional Drawing 130 E 606 HP005 Gyro Com STD 22, Wiring Diagram 110--233.HP008 Sheets 1+2 Terminal Strip PCB, Circuit Diagram 110--233. HP016

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Com STD 22

Safety notes

Caution: -Maintenance and repair work should be carried out only by trained and qualified staff who are well versed in national safety regulations. -After the gyro com has been switched off it is necessary to wait at least 15 minutes before accessing the interior of the gyro com. Otherwise the sphere could be damaged! -Never switch off the com at sea, the sphere could be damaged.

--

--

--

It is advisable to leave the gyro com switched on when lying in port for periods of up to one week. If warnings occur, the operation of the gyro equipment is not restricted. If the cause of the problem is rectified quickly, it is possible to prevent the equipment from breaking down. Please inform the authorised service staff (via the hotline). Refer to the service manual as appropriate. When error messages appear, the heading is no longer displayed on the com; the heading is not followed up on a connected course receiver. The com must be repaired by well trained staff.

Please note that all ship‘s of 500 gross tonnage and upwards according to SOLAS regulations must be equipped with a gyro com. The gyro com must be operational. For this reason it is not allowed to have a switched--off gyro during voyages. A switched--off gyro com during voyages could cause damage to the gyrosphere.

Edition: May 20, 2005

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Installation and Service manual Com STD 22 Com STD 22 Compact

Caused by technical progress the PC--Boards of the Gyro Com are changed. Due to that some pictures and/or procedures have been changed. Respective changes are marked with “E10”.

The AC supply voltage (ships mains) may drop out. This leads to a restart of the gyrocom and a new settling stage. The heading information during this settling stage has a reduced accuracy. Therefore a continously supply with 24VDC should be guaranteed. It is recommended to activate speed error correction in order to obtain accurate heading information. This applies also if the heading information is used by DP systems. Please pay attention to the requirements of the DP system manufacturer. ing liquid should be stored in a cold, dry and dark place. Please pour away liquid leftovers. Do not mix ing liquids.

There is a reduced accuracy of the com during the settling stage. The com shows required accuracy after ending of the settling stage (appr. 4 hours after switching ON).

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Edition: Sept. 12, 2006

Installation and Service manual Com STD 22 Com STD 22 Compact

1

Com STD 22

General information The STD 22 Compact Com and the STD 22 Com are identical gyro comes. The difference between the two gyro comes is that the STD 22 Gyro Com can be operated via a CAN bus system with an Operator Unit and a Distribution Unit. In the case of the STD 22 Compact Gyro Com, the CAN bus is not enabled. The following diagrams provide an overview of the possible applications of the STD 22 Compact and STD 22 Gyro Comes.

Edition: May 20, 2005

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3646/110--233.DOC010302

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4

115--230VAC 50/60Hz

or

18 -- 36 V DC

Pulse Log Direction Pulse Log

NMEA Position NMEA Speed

Quick Settling Operator unit

Option:

Option: AC/DC converter 121--062

24VDC

Com STD 22 Compact 110--233

Course bus

NMEA 0183 superfast 50Hz

146--103

Option: Additional Output Box

Inputs: -- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction -- Status Quick Settling Operator Unit (Option) Outputs: STD 22 Compact Com NG001 -- 2x Heading RMG course bus or NMEA --1x status signal -- 1x RMG Course bus for Output box Output box -- 1x NMEA 0183 superfast 50Hz -- 1x step (6 steps/degree)

STD 22 Compact Gyro Com

Step (6 steps/degree)

2x Heading (course bus or NMEA) (CHn1 und CHn2) Status -- SEC -- System -- Available -- Quick Settling (Option)

Repeater com

Installation and Service manual Com STD 22 Com STD 22 Compact

Edition: Feb. 17, 2006

Edition: Feb. 17, 2006

5

18 -- 36 V DC

or

115--230V AC 50/60Hz

Puls Log Direction Puls Log

NMEA Position NMEA Speed

Operator Unit Quick Settling

Option:

24VDC

18 -- 36 V DC

DISTRIBUTION UNIT COMPACT

Outputs: -- 12x outputs, separate adjustable: either Course bus, NMEA 1 or NMEA 2 -- Statussignals: System failure Com failure Com avaailable -- 1x ROT or heading analogue -- 1x Course printer -- 3x Step

-- Course bus

Input:

Distribution Unit compact 138--126

Course bus

Com STD 22 with Distribution Unit compact

Option: AC/DC Converter 121--062

see manual No.:3646

Com STD 22 Compact 110--233

2x Heading (course bus or NMEA) (CHn1 and CHn2) Status -- SEC -- System -- Available -- Quick Settling (Option)

Heading repeater

Installation and Service manual Com STD 22 Com STD 22 Compact Com

STD 22

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3646/110--233.DOC010302

6

CAN bus

3x Step 1x rate of turn

*(GM = Gyro/Magnet)

STD 22 GM Gyro Com System*

Operator Unit 130--613

see manual no.: 3648

see manual no.: 3647

8x Heading (12x -- E10) (course bus or NMEA)

Distribution Unit 138--118

1x RS232 for printer AC/DC converters depends on the necessary max. power of all supplied devices

Option: AC/DC converter 121--062

*

*The number of necessary

115--2330VAC 50/60HzHz

or

18 -- 36 V.d.c

CAN bus

24VDC

CAN bus

Pulse Log Direction Pulse Log

NMEA Position NMEA Speed

108--010

Magnetic sonde

Com STD 22 110--233

Outputs: Distribution Unit: -- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)

Inputs: -- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction

Installation and Service manual Com STD 22 Com STD 22 Compact

Edition: Feb. 17, 2006

Edition: May 20, 2005

7

Option: AC/DC converter 121--062

see manual no.: 3647

3x Step 1x rate of turn 1x RS232 for printer

Operator Unit 130--613

see manual no.:3648

Outputs: Distribution Unit: -- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)

*(GGM = Gyro/Gyro/Magnet)

STD 22 GGM Gyro Com System*

8x Heading (12x -- E10) (course bus or NMEA)

Distribution Unit 138--118

CAN bus

*

*The number of necessary AC/DC converters depends on the necessary max. power of all supplied devices

115--230VAC 50/60Hz

CAN bus

or

18 -- 36 V.d.c

24VDC

Pulse Log Direction Pulse Log

NMEA Position NMEA Speed

Magnetic sonde 108--010

Com STD 22 110--233

Com STD 22 110--233

Inputs: -- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction

Installation and Service manual Com STD 22 Com STD 22 Compact Com

STD 22

3646/110--233.DOC010302

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8

115--230VAC 50/60Hz

or

18--36 V. d.c

CAN bus

*

CAN bus

1x rate of turn

see manual no.:3648

*(GGGM = Gyro/Gyro/Gyro/Magnet)

STD 22 GGGM Gyro Com System*

3x Step 1x RS232 for printer

Operator Unit 130--613

8x Heading (12x -- E10) (course bus or NMEA)

Distribution Unit 138--118

see manual no.: 3647

for external data processing 2x Heading (course--bus or NMEA) 1x Heading (Course bus) Status -- SEC -- System -- Available

AC/DC converters depends on the necessary max. power of all supplied devices

*The number of necessary

Option: AC/DC converter (1x per com)

24VDC

Pulse Log Direction Pulse Log

NMEA Position NMEA Speed

108--010

Magnetic sonde

Com STD 22 110--233

Com STD 22 110--233

Com STD 22 110--233

Heading (course bus or NMEA) with/without SEC

Inputs: -- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction Outputs: each STD 22 Compact Com NG001 -- 2x Heading RMG course bus or NMEA --1x status signal Distribution Unit -- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)

Installation and Service manual Com STD 22 Com STD 22 Compact

Edition: Feb. 17, 2006

Edition: Feb. 17, 2006

9

115--230VAC 50/60Hz

or

18 -- 36 V.d.c

Pulse Log Direction Pulse Log

NMEA Position NMEA Speed

Com STD 22 110--233

Magnetic sondes 108--010

Com STD 22 110--233

Distribution Unit 138--118

Distribution Unit 138--118

CAN bus

CAN bus

Option: AC/DC converter 121--062 (per com)

130--613

Operator Unit

Operator Unit 130--613

see manual no.:3648

1x RS232 for printer

set for both Distribution Units

Note: Manual inputs (Deviation) has to be

Outputs: Distribution Unit: -- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)

*(GGM--R = Gyro/Gyro/Magnet -- Redundant) !Not for DV--bus application!

3x Step 1x rate of turn

Inputs: -- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction

Changeover box 138--119

8x Heading (12x) (course bus or NMEA

see manual no.:3769

STD 22 GGM--R Gyro Com System*

*The number of necessary AC/DC converters depends on the necessary max. power of all supplied devices

24VDC

CAN bus

CAN bus

see manual no.: 3647

Installation and Service manual Com STD 22 Com STD 22 Compact Com

STD 22

*

3646/110--233.DOC010302

Antenna unit 114--002

3646/110--233.DOC010302

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Inputs: -- Pulse Log -- Pulse Log Direction

1x rate of turn

3x Step

see manual no.:3648

*(GMS = Gyro/Satellite/Magnet)

STD 22 GSM Gyro Com System*

8x Heading (12x) (course bus or NMEA)

Operator Unit 130--613

see manual no.: 3647

Outputs: Distribution Unit: -- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)

Distribution Unit 138--118

1x RS232 for printer

CAN bus

*The number of necessary AC/DC converters depends on the necessary max. power of all supplied devices

AC/DC converter 121--062

Option:

*

115--230VAC 50/60Hz

or

24VDC

CAN bus

18 -- 36 V. d. c

Pulse Log

Pulse Log Direction

Magnetic sonde 108--010

Com STD 22 110--233

Processor Unit 114--001

see manual no.: 3717

Installation and Service manual Com STD 22 Com STD 22 Compact

Edition: Feb. 17, 2006

Edition: Feb. 17, 2006

11

Pulse Log

* 1x RS232 for printer

1x rate of turn

Outputs: Distribution Unit: -- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)

Inputs: -- Pulse Log -- Pulse Log Direction

*(GGMS = Gyro/Gyro/Magnet/Satellite Com)

STD 22 GGMS Gyro Com System* Typ 110--233

Operator Unit 130--613

see manual no.:3648

8x Heading (12x) (course bus or NMEA) 3x Step

Distribution Unit 138--118

see manual no.: 3647

CAN bus

*The number of necessary AC/DC converters depends on the necessary max. power of all supplied devices

115--230VAC 50/60Hz

or

24VDC

Option: AC/DC converter 121--062

Pulse Log Direction

Magnetic sonde 108--010

Com STD 22 110--233

Com STD 22 110--233

114--001

Unit

Processor

see manual no.:3717

CAN bus

18--36 V.d.c.

Antenna unit 114--002

Installation and Service manual Com STD 22 Com STD 22 Compact Com

STD 22

3646/110--233.DOC010302

3646/110--233.DOC010302

24VDC

12

*

Pulse Log Direction Pulse Log

NMEA Position NMEA Speed

115--230VAC 50/60Hz 1x RS232 for printer

3x Step 1x rate of turn

Speed and/or Position connections have to be made at the Nautoconning (for example) in a DV--bus application

*(GM = Gyro/Magnet)

STD 22 GM Gyro Com System*

Operator Unit 130--613

see manual no.: 3648

8x Heading (12x) (course bus or NMEA)

CAN bus

Distribution Unit 138--118

For Example: Nautoconning

Option: AC/DC converter 121--062 *The number of necessary AC/DC converters depends on the necessary max. power of all supplied devices

CAN bus

Inputs: -- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction -- DV--bus

Outputs: Distribution Unit: -- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer see manual no.: 3647 -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free) -- DV--bus

!Not for Gyro/Gyro/Magnet--Redundant!

CAN bus

or

18--36 V.d.c.

108--010

Magnetic sonde

Com STD 22 110--233

Example for a DV--bus application

Installation and Service manual Com STD 22 Com STD 22 Compact

Edition: Feb. 17, 2006

Installation and Service manual Com STD 22 Com STD 22 Compact

1.1

Com STD 22

CAN bus (CAN = Controller Area Network) (CAN = Controller Area Network)

The CAN bus is a Multi-Master-Bus allowing the connection of all devices and systems regardless of their task and function. This means that any number of devices can be connected. These devices must be designed for CAN bus technology. For the CAN bus it is essential that every bus is addressable via a unique address. This address is set within each bus . The usable address range is from 01(16) to 3F(16) (address 00(16) is reserved for development purposes). Each bus can send and receive data via the CAN bus.

CAN bus Gyro com

Gyro com

GPS com Operator unit

Distribution unit

259.8

8 (12) x heading (course bus or NMEA) 3 x step 1 x rate of turn

1x courseprinter DV--bus

= terminating resistor

Figure1 :

Edition: Sept. 13, 2005

The CAN bus must be terminated at both ends via an ohmic resistor (125 ohms). This terminating resistor is activated by jumpers or switches (E10) on the respective PCB. There is a redundant bus system (CAN1 and CAN2). DV--bus: Connections and settings for a DV--bus application see manuals no.: 3647 “Distribution Unit” and no.: 3648 “Operating Unit”.

Principle of CAN bus

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Installation and Service manual Com STD 22 Compact

2

Com STD 22

Preparing to install the STD 22 Compact Gyro Com To ensure that the STD 22 Compact Gyro Com is installed and put into operation correctly, these instructions must be followed in the order in which they appear. It must not be installed or put into operation whilst at sea.

2.1

STD 22 Compact Com – Scope of Supply The scope of supply consists of: -- Com (110--233) ---- Outer sphere ---- Distilled water ---- ing liquid ---- Gyrosphere (111--006) -- manual for the STD 22 Com -- Installation and service manual for the STD 22 Com -- Tools and spare parts pack ---- Sealing rings ---- Suction cup ---- Filling device ---- Injector Optional: -- AC/DC converter (121--062) -- Quick Settling Operator Unit (130--606) -- Additional Output Box (146--103) (Interface extension STEP/SSC)

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Installation and Service manual Com STD 22 Compact 2.2

General information concerning installation of the STD 22 Compact Com NOTE: Installation has to be carried out by a trained technician. When fitting components, observe the following spacing: Fit the com enclosure so that the display can be viewed from above and the cover of the enclosure can be removed (see also Dimensional Drawing 110--233.HP005). To ensure fault-free operation of the STD 22Compact Com, it is essential to follow these directions, safety notes and installation instructions. Instructions relating to cable cross-sections and earth connections must be adhered to. The tools which are specified for installing the com must be used. Only original parts or parts approved by the manufacturer may be used in connection with the STD 22 Compact Com. See also Cable Connection Diagram 110--233 HP010 for the STD 22 Compact Com. Gyro Com should not be installed in oil--containing ambient air, not in surrounding in vibration and should installed on a vibration--free platform on the floor, e.g. 6 mm aluminium or 30 mm wooden basis. Gyro com should be installed so close as possible to the centre line of the ship (vertical and horizontal), so near as possible to the water line and within steady ambient air temperature It is nor allowed to use additional spacers or long mounting screws.

The installation of the power supply (AC/DC--Converter) should only be performed by an experienced electrician. The 24 VDC supply voltage should be engineered as a low-security--voltage according to SELV.

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Installation and Service manual Com STD 22 Compact

2.3

Creating cable connections

2.3.1

General information concerning on-board wiring

Com STD 22

The cables which are to be connected to the STD 22 Compact Gyro Com are led through one of the cable entries at the top of the com enclosure and fixed in the cable entry with a cable clip suitable for the size of the cable. The cable entries are supplied with the com.

Caution: Ensure that cables are not live before creating cable connections. It is vitally important to ensure that all cables are free of voltage; where appropriate, carry out voltage measurements beforehand and/or disconnect the relevant distributor from the power supply.

To ensure that the com functions correctly, it is essential to adhere to the following sequence when creating cable connections. -- Strip the cable over a length of approximately 180 mm (depending on the distance of the cable entry from the terminal). Be careful not to damage the screening. -- Trim the screening so as to leave approximately 15 mm on the cable.

approx. 15mm

approx. 180mm Figure 2: Edition: May 20, 2005

Requirements for stripping the connecting cable 17

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-- Push the components of the screw fastening over the cable. It is essential to follow the sequence (as shown in Figure 3). -- Check the cone and the mating piece of the earthing insert for corrosion and if necessary remove corrosion with an emery cloth. -- Push the mating piece of the earthing insert to the end of the cable sheath. -- Push the cone inside the screening and against the mating piece. Ensure that the screening is evenly distributed over the cone (see Figure 3).

Wall an DIN cap Earthing insert -- Cone -- Mating piece Seal + Strain relief Screening

Washer Counter nut

Figure 3:

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Creating the cable connection

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Installation and Service manual Com STD 22 Compact

Supply voltage

Coursebus

CAN bus

Com STD 22

Function “Quick Settling”

Note: The connection cables should be shortened in that way, that they could be led to the terminal boards without mechanical stress. Too long connection cables will lead to EMC problems. For the cable--type see respective drawing at the appendix.

Figure 4:

Example of a proper cable connection

-- Place the earthing insert, strain relief and washer in the cable entry; fit and tighten the counter nut. -- Strip the cable conductors to a length of about 1.5 cm, lightly twist them and fit cable end sleeves. Connect the cable conductors according to respective drawings and tables. Tighten the terminal screws – check the connection is secure by pulling gently.

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Installation and Service manual Com STD 22 Compact 2.3.1.1

General information about creating an earth connection The following instructions relating to the creation of cable connections must be adhered to in order to comply with the stringent EMC requirements. The specified cable types must be used.

It is vital to ensure that these connections have a common reference to ship’s earth. Additional components (optional features) must likewise be connected to the common earth.

Figure 5:

Creating an earth connection

Each earth connection must be made as shown in Figure 5. The earth cable, to which a cable lug is attached, must have a cross-section of at least 1.5 mm2. The cable lug is mounted between a pair of toothed washers. Earth connections must be free of all corrosion; they must be screwed tight.

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Installation and Service manual Com STD 22 Compact

Com STD 22

2.4

Installing the com and putting it into operation

2.4.1

Remove the transportation with outer sphere, ing liquid and distilled water. -- Undo the 4 screws (Figure 6 /1) at the top and bottom of the enclosure door, lift out the door and detach the earthing strip (Figure 6/2) on the inside of the door. -- Carefully remove the transport packaging with the outer sphere and the two bottles containing ing liquid and distilled water from the com enclosure. -- Take the outer sphere out of the transport packaging and place it on the base plate; the outer sphere must be secured to prevent it from tilting

Caution: Danger of tilting!

1

1

Figure 6:

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2

Principle of dismantling the enclosure door

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Installation and Service manual Com STD 22 Compact 2.4.1.1

Assembling the com enclosure Note:

Note:

It is not necessary to install the com enclosure with reference to the ship (e.g. in the ship’s forward direction). It can be installed in whatever position is most convenient for servicing and operation. The installation described below is to be regarded as the maker’s recommendation. The com STD 22 Compact is approved according to IMO regulations. This com has a much better performance and exceeds the requirements as defined in ISO 8728 (the normative reference for gyro comes) conspicuously.

However, the accuracy of a com is subject to dynamic influences caused by ship and environmental conditions. Acceleration forces caused by roll and pitch movement can not be compensated by software and only to a certain amount by the com hardware. Therefore it is recommended to install the com as close as possible to the roll and pitch axis of the ship to minimize the dynamical influences to the com.

Arrangement of the digital display

Com enclosure

Intermediate plate between ship’s body and com base plate appr. 400mm∅ with a smooth surface (not supplied)

8 s 6 fastening holes

Ship’s body

Figure 7: 3646/110--233.DOC010302

Installation of the com enclosure 22

Edition: April 18, 2006

Installation and Service manual Com STD 22 Compact

Com STD 22

The com enclosure must be installed in such a way that the following requirements are met: -- The 8 s must all stand on a flat, firm surface. If necessary, the should himself create an intermediate plate (marine quality hardwood or metal) suited to the local conditions. -- The com enclosure must be screwed to the intermediate plate in a sea-resistant fashion. -- The intermediate plate must also be screwed to the ship’s body in a sea-resistant fashion; this fastening is the responsibility of the of the STD 22 Compact himself. -- The com enclosure must be mounted so that the digital display can be seen easily after installation, the door of the com enclosure can be opened and closed easily and the cover of the com enclosure can be detached. -- The fastenings of the com enclosure are indicated in the dimensional drawing “Gyro Com” (110 D 233 HP005) in the appendix to this manual. The com enclosure is fastened to the intermediate plate with 6 screws S for woodscrews ∅11 x length depending on the thickness of the intermediate plate S for metal screws M10 x length depending on the thickness of the intermediate plate. The com enclosure can also be mounted directly on a flat metal surface; in this case, suitable stud bolts (M10) must be welded on; alternatively the com housing can be fastened on the underlying surface with threaded holes and screws M10--A4.

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Installation and Service manual Com STD 22 Compact

The com must be mounted so that it is perpendicular to the horizon (+/-- 2 mm). This arrangement prevents com functions from being impaired by the rolling and pitching of the vessel.

STD 22 Compact

max.1° corresponds to ± 2 mm

Figure 8:

Horizontal alignment for installation of the com enclosure

(see also appended Dimensional Drawing 110--233 HP005, 2 sheets)

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2.4.1.2

Com STD 22

Installation of the gyrosphere Special tool required: Suction cup

Installation procedure: -- Undo the six screws (Figure 9/1) fastening the upper and lower halves of the outer sphere (Figure 9/2 and 3). -- Remove plug B3 (Figure 9/4) from the plug plate.

2

4 1 3

Figure 9:

Outer sphere

-- Remove the upper half of the outer sphere (Figure 9/2). Take the gyrosphere (Figure 10/2) out of the transportation box and carefully insert it using the suction cup (Figure 10/3) in the lower outer sphere (see Figure 10).

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2

3

Insert the gyrosphere into the lower outer sphere

Remove he upper half of the outer sphere

1

Figure 10: Principle of separating the upper and lower halves of the outer sphere – inserting the gyrosphere

-- Replace the upper half of the outer sphere on the lower half.

Check that there is a proper seal between the two halves of the outer sphere (see Figure 10/1)!

-- Retighten the six screws (see Figure 9/1). -- Insert plug B3 (Figure 9/4) again.

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2.4.1.3

Com STD 22

Filling with distilled water and ing liquid. (see Figure 11) -- Undo the three plastic screws (Figure 11/1--3) on the upper outer sphere distilled water

ing liquid

filling tool

2

3

1

vent

Figure 11: Filling with liquids -- Fit the supplied filling device on the distilled water bottle. -- Pour in all the distilled water (230 cm3) (look for the identifying label on the outer sphere). -- Re-close the distilled water filling opening with the screw, check that it is properly sealed. -- Remove the filling device from the distilled water bottle and attach it to the ing liquid bottle.

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Installation and Service manual Com STD 22 Compact -- Pour approximately 840 cm3 of ing liquid in the appropriate filling opening (look for the identifying label). The ing liquid must be at room temperature (over 25° C) and the measuring cone should fill half the measuring range (diameter). The following photograph shows the measuring cone for the liquid level.

ing liquid level

Measuring cone

This picture only shows the situation at the start of operation (after filling for the first time or after changing the ing liquid --> cold ing liquid); during operation, the dark circle in the measuring cone is smaller. Figure 12: Measuring cone for ing liquid level -- Discard any unused ing liquid; no special measures are needed for disposal. -- Re-close the filling opening for ing liquid, check that it is properly sealed. -- Re-insert the ventilation screw, check that it is properly sealed.

ing liquid should be stored in a cold, dry and dark place. Please pour away liquid leftovers. Do not mix ing liquids.

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Installation and Service manual Com STD 22 Compact

2.4.1.4

Com STD 22

Inserting the outer sphere in the com enclosure (see Figure 13) -- Carefully insert the gyrosphere in the com enclosure:

Pay attention to the two locking pins on the closure.

-- Using both hands, hold the outer sphere and guide it under the snap closures (Figure 13/1) on the pendulum t (Figure 13/2).

2

1

1

Figure 13: Principle of inserting the outer sphere in the com enclosure

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Installation and Service manual Com STD 22 Compact -- Using the thumbs, press down and engage two snap closures (Figure 13/1). -- Turn the outer sphere through 90° and repeat the process with the two other snap closures. The outer sphere is now fastened to the pendulum t -- Guide the cable around the outer sphere and attach the plugs to the small PCB of the outer sphere, tighten the fastening screws

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Installation and Service manual Com STD 22 Compact

2.5

Creating cable connections and plug connections

2.5.1

Overview of plug connections and fuses on PCB‘s

Com STD 22

(see also section 4 for more information about LED‘s, plugs, push buttons and jumper) Power Supply PCB 110--233.102

Power Supply PCB 110--233.X12

Connection PCB NB05--356

Connection PCB 110--233.X13

Sensor PCB 110--233.X08

Sensor PCB 110--233.X11

E10

Figure 14: Arrangement of PCB‘s in the STD 22 Compact Com (cover removed)

Edition: July 1, 2005

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1

13

2

4 5

12

15 1

3

2

3

11 4

5

6

7

8

9

10

14 6

7

8

9

E10

15

14 13

12

11

10

Figure 15: Arrangement of plugs, terminal boards and fuses 1

Terminal L1

Power supply (24VDC)

2

Fuse E1 (T10A)

Power supply (24VDC)

3

Plug B2

Output Channel1 Course Bus/NMEA

4

Fuse E2 (T1A)

Channel1 +24V

5

Plug B3

Output Channel2 Course Bus/NMEA

6

Fuse E3 (T1A)

Channel2 +24V

7

Plug B4

Output Course Bus

8

Fuse E4 (T1A)

Course Bus +24V

Plug B5

Input (+24V/Set QS/ Pulse Log/Pulse Log Dir./NMEA Log/GPS--receiver)

9

(observe NMEA standard!!)

10

Plug B6

Output (QS/SEC/System/Available)

11

Plug B7

CAN1 bus

Plug B8

CAN2 bus

Switch B32

for CAN1 bus terminating resistor

12 13 14 15

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E10

Terminal Board L2 24V connection to Power Supply PCB Plug B8

E10

CAN2 bus

Jumper B31

for the CAN2 bus terminating resistor

Switch B31

for the CAN2 bus terminating resistor

Jumper B32

for the CAN1 bus terminating resistor

Terminal Board L2 24V connection to Power Supply PCB

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Installation and Service manual Com STD 22 Compact

2.5.1.1

Com STD 22

Connecting the course receiver in the STD 22 Compact Gyro Com (see also Cable and Connection Diagram 110--233.HP010) Three outputs are provided on the Connection PCB of the gyro com for course data: Output 1 (also Channel 1) for NMEA or Course bus (RS 422) Output 2 (also Channel 2) for NMEA or Course bus (RS 422) Output 3 for Course bus only (RS 422) The setting of output data for Output 1 and Output 2 is described in section 2.6.4.6 Plug B2 Output 1 (Channel 1)

Plug B3 Output 2 (Channel 2)

Plug B4 Output 3

Figure 16: Course receiver connections

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Installation and Service manual Com STD 22 Compact Course receivers should be connected with a screened cable having up to 6 poles (appr. 0.5mm2 per conductor).

Output 1 (Channel 1)

Plug B2

Connection 3 Connection 4 Connection 5 Connection 1 Connection 2 Connection 6

Tx+ Tx-Tx GND 24VDC 0V

Output 2 (Channel 2)

Plug B3

Connection 3 Connection 4 Connection 5 Connection 1 Connection 2 Connection 6

Tx+ Tx-Tx GND 24VDC 0V

Output 3

Plug B4

Connection 3 Connection 4 Connection 5 Connection 1 Connection 2 Connection 6

Tx+ Tx-Tx GND 24VDC 0V

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Installation and Service manual Com STD 22 Compact

2.5.1.2

Com STD 22

Connecting status and control signal outputs in the STD 22 Compact Gyro Com The following status signals and signals for external signalling can tapped from the Connection PCB of the Gyro com. AVAILABLE SYSTEM QS SEC

com data available general alarm, system error Qick Settling status information Speed Error Correction status information

A LED is assigned to each of these connections on the Connection PCB. AVAILABLE

LED lights up green when the gyro com is ready for use (4 hours after the power supply is switched on QS activated --after appr. 1 h) LED lights up red if a fault occurs in the gyro com LED flashes green if Quick Settling is possible. LED lights up green during Quick Settling. Led goes off when Quick Settling is completed. LED goes off if Speed Error Correction is faulty or is impossible because Pulse Log/GPS--receiver information is unavailable LED lights up green if Speed Error Correction is possible.

SYSTEM QS

SEC

LED: QS

SEC

System

Available

Plug B6 Status and control signals

Figure 17: Connection for status and control signals

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AVAILABLE

Plug B6

Connection 7 Connection 8

SYSTEM

Plug B6

Connection 5 Connection 6

SEC

Plug B6

Connection 1 Connection 2

QS

Plug B6

Connection 3 see also section 2.6.3.1 Connection 4

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2.5.1.3

Com STD 22

Connecting signal inputs for QS and SEC in the STD 22 Compact gyro com Signal inputs for enabling the Quick Settling function and Pulse Log/GPS--receiver information for Speed Error Correction (SEC) can be connected on the Connection PCB. The following inputs are available: SET QS INPUT PULSPUT PULSLOG DIR.INPUT GPS INPUT NMEA PUT

for enabling the QS function (via the Quick Settling operator unit) for entering speed information from Pulse Log for the SEC for entering the direction (forwards/reverse) of the speed information from a Pulse Log for SEC for entering position information and where appropriate the speed input from GPS--receiver for the SEC for entering speed information from a Log with NMEA format for the SEC

To operate the Speed Error Correction it is necessary to connect a Pulse Log or a GPS-receiver. Setting the source of the speed sensor for Speed Error Correction is explained in section 2.6.4.7 . The connecting cable cross section should not be less than 0.5mm2 (see also drawings: Cable and Connection Diagram 110--233.HP009 ,HP010or HP029).

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Plug B5 Input signals

Figure 18: Connection of signal inputs for QS and SEC

Plug B5

Terminal 2 Terminal 3

PULSPUT

Plug B5

Terminal 4 Terminal 5

PULSLOG DIR. INPUT

Plug B5

Terminal 6 Terminal 7

GPS--receiver INPUT

Plug B5

Terminal 12 Terminal 11

Rx+ Rx--

NMEA PUT

Plug B5

Terminal 10 Terminal 9

Rx+ Rx--

SET QS INPUT see also section 2.6.3.1

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Installation and Service manual Com STD 22 Compact

2.5.1.4

Com STD 22

Connecting the power supply cable The STD 22 Compact Com operates at 24VDC. This voltage can be generated directly using an AC/DC converter (see section 2.6.2) or fed directly from the 24VDC ship‘s mains to the com. 0V +24 V

Terminal L1 +24VDC power supply

Figure 19: Connection of the +24VDC power supply The 3--core cable that is used should have a conductor cross--section of ≥2.5mm2

At terminal L1 (see Figure 19) connect a power supply of with +24VDC at terminal 1 0V at terminal 2

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Installation and Service manual Com STD 22 Compact 2.5.1.5

Connecting the com to earth

Com earth connection Figure 20: Connection of com to earth

An earth connection (ship‘s earth) must be made using the earthing shown in Figure 20. The earth connection must have a common reference to the other components!

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Com STD 22

2.6

Installation and commissioning of optional features

2.6.1

Installation and commissioning of the Additional Output Box 143--103

Step/SSC Module

Filter

Figure 21: Additional Output Box 146--103 (device open) Install the Additional Output Box as shown in dimensional drawing 146--103HP005. Ensure that it is proper connected to the ship‘s earth. Connecting the power supply: 24VDC at terminal L1, terminals 3 (+) und 4(--) of the mains filter. The power supply can be taken directly from the ship‘s supply (24VDC) or from terminals 6, 7, 8 or 9 (+) und 11, 12, 13 or 14 (--) of the AC/DC--Converters (if supplied) (see also section 2.6.2).

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Making a signal connection: (see also Cable and Connection Diagram 110--233.HP010 and wiring diagram 146--103.HP007) A 2--core, screened cable with conductor cross--section ≧1mm2 is used to create a connection between: Plug B4 on Connection PCB of the STD 22 Compact Gyro Com Terminal 3 (TX+) und 4 (TX--) and terminal board L4, terminals 1 (Rx--) und 2 (RX+) of the Step/SSC Modules in the Additional Output Box (siehe Figure 21). Plug B4 Output 3

Figure 22: Connection of Course Bus in the STD 22 Compact Gyro Com The signal outputs from the Additional Output Box are created as shown in the drawings -- Cable and Connection Diagram 110--233.HP010 and -- Wiring diagram 146--103.HP007.

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2.6.2

Com STD 22

Installation and commissioning of the AC/DC Converters 121--062

AC In

DC Out

One cable inlet has to be left blank between AC In and DC out!!

Figure 23: AC/DC Converter NOTE:

Detailed dimensions can be found in drawing 121 D 062.HP005. For connecting the AC/DC Converter, see also Cable and Connection Diagram STD 22 Compact 11--233.HP010. and connection diagram on the cover.

Fasten the AC/DC Converter on a firm surface with 4 screws.

The installation of the power supply (AC/DC--Converter) should only be performed by an experienced electrician. The 24 VDC supply voltage should be engineered as a low-security--voltage according to SELV.

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Caution: Before connecting the cable, the AC/DC Converter must be disconnected from the power supply and safeguarded against reconnecting until it is set into operation.

Take care to ensure that a common earth is used for all components of the STD 22or STD 22 Compact Gyro Com. To connect the AC/DC Converter to the ship‘s mains, use a cable which meets following minimum requirements: 2 x 1,5mm2 (with screen, single--side connected to the housing)

Plastic cover

Adhesive cable tie mounts

Tie wrap

Figure 24: AC/DC Converter (Terminal board)

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Com STD 22

To connect the cables to the terminal board, the plastic cover has to be pulled off from the terminal board. Cables should not be lengthened too long, to prevent a short circuit to a neighbour terminal by an inadvertently loosening. Additionally the cable should be fixed (as shown in Figure 24) with tie wraps and self adhesive tie mounts. After that the plastic cover has to be pulled on the terminal board.

The ship‘s electrical supply ( ACIN = 115...230V, 50/60Hz) must be connected to the terminal board at terminals 17 and 19 or 18 und 20 see Figure 24. To connect the AC/DC Converter with a 24VDC load, use cables which meet the following minimum requirements: -- 2 x 2,5mm2 (with screen) gyro com -- 2 x 0,5mm2 (with screen) Additional Output Box The output voltage (24VDC supply) is taken from the terminals: 6(24VDC) and 11(0V) or 7(24VDC) and 12(0V) or 8(24VDC) and 13(0V) or 9(24VDC) and 14(0V) . Before connecting the 24VDC load to the AC/DC Converter, the output voltage must be measured. It must be within the tolerance range of 18 VDC to 36 VDC. After the ship‘s mains is switched on, the AC/DC Converter is supplied at 24VDC. The AC/DC Converter does not need to be switched on separately.

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Installation and Service manual Com STD 22 Compact 2.6.3

Installation and commissioning of the Operator Unit Quick Settling (QS) 130--606

Figure 25: Operator Unit Quick--Settling (front view)

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2.6.3.1

Com STD 22

Installing the Operator Unit Quick--Settling NOTE:

Detailed dimensions can be found in drawing 130 E 606.HP005. For connecting the Operator Unit Quick Settling, see also Cable and Connection diagram STD 22 Compact 110--233.HP010.

The Operator Unit Quick Settling is designed for desk mounting. When installing ensure there is sufficient clearance underneath the operator unit (minimum 32mm, see drilling scheme) The Operator Unit Quick Settling can be fixed in a up to 17 mm thick.

red

4 3

blue blue + yellow

2 1

1

to STD 22 Compact Com

2 Terminal L1

Figure 26: Operator Unit Quick Settling (rear view) The Operator Unit Quick Settling should be connected to the com by a cable which meets the following minimum requirements (see also Figure 27). -- 4 x 0,52mm with screen -- 1 x 0,52mm (for jumper to be installed) The screening of the cable is connected to earth in the Operator Unit Quick Settling (Figure 26/2). The cable is fastened with the strain relief (cable grip) (Figure 26/1) in the Operator Unit Quick--Settling.

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Plug B6 Status---and Control signals

Plug B5 Input signals

Figure 27: Connecting the Operator Unit Quick Settling in the STD22 Compact Gyro Com

Operator Unit Quick--Settling STD 22 Compact Gyro Com Terminal L1, connection 1 Plug B5, connection 3 Terminal L1, connection 2 Plug B5, connection 2 Terminal L1, connection 3 Plug B6, connection 2 STD 22 Compact Gyro Com: jumper from plug B6, Pin 1 to plug B5, Pin 1 (24VDC)

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2.6.4

Switching on, settling and adjustment

2.6.4.1

Switching on the com

Com STD 22

The com unit switches on when the power supply is activated on the main control .

2.6.4.2

Checks on the com Measuring the com power supply voltage (on the com). This voltage must be within the tolerance range (18 VDC to 36 VDC).

Terminal board L1 Power supply connection

Figure 28: Measuring the com power supply voltage Terminal board L1 Terminal board L1

NOTE:

Edition: Feb, 17, 2006

terminal 1 +24VDC terminal 2 0V

The absolute lower limit for the power supply voltage is 18VDC, the absolute upper limit is 36VDC! When connecting cables, ensure that these values are adhered to.

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Installation and Service manual Com STD 22 Compact Checking the DIP switch settings on the com (see Figure 29): Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

Button B39

B37 DIP switch

Switch B5

Figure 29: Checks on the com before setting into operation All DIP switches in the “ON” position. Switch B37

OPEN

OFF ON

1 2 3 4 5 6 7 8

Switch position B5: Operation Development and service only

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2.6.4.3

Com STD 22

Setting the STD 22 Compact Com into operation The com goes into heating stage for the first 30 minutes (this period will vary depending on the temperature of the ing liquid), during which time the course output of the com should not be used, and the letter “h” is displayed as the leading sign on the digital display (see Figure 30). During the settling in stage (for 4 hours after switching on), the course output of the com may be used; however, the deviation from the actual course may still be considerable (as well as it is at all connected course receivers). During this period, an additional dit appears in the digital display of the com (see Figure 31). (The “Quick Settling” option reduces the settling in stage to appr. 1 hour). After 4 hours from switching on, the com course may be used. 4 hours after switching on, the com has a accuracy of <2 °. After appr. 5 hours (after switching on), the com has an accuracy of 0,1° x 1/cos latitude.

on the com h = heating = current temperature

appr. 30minutes until a temperature of 45 ° has been reached.

The temperature for the internal follow up system to switch on has been reached. Figure 30: Indications on the com during the heating stage Edition: Feb, 17, 2006

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Continuous light

flashing “ quick Settling” function is activated

For 4 hours after switching on (Quick Settling: 1 hour)

Course indication still inaccurate

Course indication can be used* * (not after initial installation)

Figure 31: Indications on the com during the settling stage

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2.6.4.4

Com STD 22

Setting the com zero (reference course) Once the com has been installed, it must be aligned according to its installation location. The com zero is set using DIP switch B 37 and buttons B 38 and B 39. The com must have been in operation for at least 5 hours and/or the ship must be moored for the same time before the com zero is set. To try to perform a readjustment within this 5 hours will lead to a displayed message “AL.no” after pressing the button B38 or B39 (it means: actually no readjustment possible. Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

B37 DIP switch

Button B39

Figure 32: DIP switch B37 and buttons B38/B39

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The reference course to be set is determined from the ship’s fore-and-aft line (e.g. take a bearing or obtain the pier course from the sea chart). This reference course is entered according to the following procedure. -Set DIP switch B37 “1” to the “OFF” position. The digital indicator is now indicating “ALEr” = Alignment Error -Press button B38 or button B39 until the heading you require is displayed (B38 changes the value downwards and B39 changes it upwards). --

If you hold down the button the speed at which it changes will increase. Set DIP switch B37 “1” to the “ON” position. This saves the set value in the com. NOTE:

If the message “AL.no” is displayed then the a.m. restriction of 5 hours is not over.

--

After the reference course has been set, read the alignment error (see next section).(See also Figure 33)

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Com STD 22

Switch B 37

Switch B 37 OFF OPEN

OFF OPEN

ON

ON

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

OFF

OPEN

ON B38

B39

OR 1x

1x 1x

or

5 hous waiting-time not over

B38

= 176.9 176.8 176.7 176.6

B39

177.2 177.1 177.0 = 176.9

If you hold the button down the speed at which it changes will increase

Switch B 37

Switch B 37 OFF OPEN

OFF OPEN

ON

ON

1

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Corrected course (after setting the reference course)

Figure 33: Procedure for setting the com zero

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Reading the alignment error The alignment error must be entered in the table provided for that purpose on the inside of the cover.

Alignment Error 123.4

Figure 34: Table at com cover (inner side)

Switch B37 (DIP switch)

B38

OPEN

2X

OFF ON 1

B39

2 3 4 5 6 7 8

1X

DIP--switch “8” in “OFF” position. NOTE:

It is essential to enter this value, because the alignment error will be needed if the sensor electronics are replaced, in order to determine the reference course for the new PCB. DIP switch “8” in “ON” position. The STD 22 Com is ready for use. Replace the cover of the com and screw it tight.

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2.6.4.6

Com STD 22

Setting Channel 1 and Channel 2 Unscrew and remove the cover of the com housing. Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

Button B39

B37 DIP switch

Figure 35: DIP switch B37 and buttons B38/B39

Initial status: OPEN OFF ON 1 2 3 4 5 6 7 8 DIP switch B37

Display

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Indications

Comments, Information

Setting the interface for Channel 1 and Channel 2. HSEr = Heading serial (Course Bus) nMEA = NMEA 0183 The “flashing” setting is accepted. B38

Switch B37 (DIP switch)

OPEN

1X

OFF

B39

ON 1

2 3 4 5 6 7 8

B38

2X B39

Continued on next page

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Indications

Com STD 22

Comments, Information

from last page

B38

3X B38

4X B39

B38

5X B39

OPEN OFF Display

ON 1 2 3 4 5 6 7 8

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Setting the information source for Speed Error Correction Unscrew and remove the cover of the com housing. Button B38

Button B39

DIP switch B37

Display

E10 Display

Button B38

Button B39

B37 DIP switch

Figure 36: DIP switch B37 and buttons B38/B39

Initial status: OPEN OFF ON 1 2 3 4 5 6 7 8 DIP switch B37

Display

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Indications

Com STD 22

Comments, Information

PLoG = Pulse--Log PLd-- = Puls--Log (polarity of the input interface inverted) PLd = Puls--Log (polarity of the input interface not inverted) uhu. = NMEA--Log (means water speed in general) ubu.u. = means NMEA Log specified with speed through the water ubu.G = means NMEA Log specified with speed over ground GLoG = GPS--receiver--Speed The indications in the flashing display are selected. If the setting does not correspond to the connected device, the course correction relay responds and gives an appropriate warning only to devices which are connected to this alarm output. Switch B37 (DIP switch)

B38

OPEN

1X

OFF ON

B39

1 2 3 4 5 6 7 8 1X B38 2X B39

1X B38 3X B39

1X continued on next page

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Indications

Comments, Information B38 4X B39

1X B38 5X B39

1X

B38 6X B39

1X continued on next page

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Indications

Com STD 22

Comments, Information B38 7X B39

1X OPEN OFF Display

ON 1 2

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3

4 5 6 7

8

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Adjustment of essential operating modes

Unscrew and remove the cover of the com housing. Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

Button B39

B37 DIP switch

Figure 37: DIP switch B37 and buttons B38/B39 Initial status: OPEN OFF ON 1 2 3 4 5 6 7 8 DIP switch B37

Display

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Com STD 22

Note: The procedure to adjust essential operating modes is described on the next four pages.

Set the repetition rate of the NMEA heading data output, the output with or without ROT (Rate of Turn), with or without oil residual error for the speed error correction and the setting of a connected Data Distribution Unit ( Data Distribution Unit is not for STD 22 Compact Gyro Com). 1 heading data transmission 1 telegram per second. 10 heading data transmission 10 telegrams per second. HE.ro heading with ROT. HE.---- heading only SECY heading data incorporating Speed Error Correction SECn heading data without Speed Error Correction oELY Speed Error Correction with oil residual error (recommended setting → SEC) oELn Speed Error Correction without oil residual error ddUY with connected Data Distribution Unit (only for STD 22) ddUn without Data Distribution Unit (for STD 22 Compact absolute necessary) nMSY NMEA output with SEC nMSn NMEA output without SEC The indications in the flashing display are selected. Switch B37 (DIP switch)

B38

OPEN 1X

B39

1 X

B 38 2X

B 39

1X

continued on next page

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Switch B37 (DIP switch)

B38

OPEN 3X 1 2 3 4 5 6 7 8

B39

1X

B38 4X

B39

1X

continued on next page

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Switch B37 (DIP switch)

Com STD 22

B38

OPEN 5X 1 2 3 4 5 6 7 8

B39

1X

B38 6X

B39

1X

continued on next page

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Switch B37 (DIP switch)

OPEN

With Speed Error Correction has to be set always to oELY B38

7X

1 2 3 4 5 6 7 8

B39

1X

B38 8X

B39

1X

continued on next page

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Switch B37 (DIP switch)

Com STD 22

B38

OPEN 9X 1 2 3 4 5 6 7 8

B39

1 X

B38

10X

B39

1X

Has always be set to ddUn in case of STD 22 Compact Gyro Com continued on next page

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Switch B37 (DIP switch)

B38

OPEN 11X 1 2 3 4 5 6 7 8

B39

1X

B38

12X

B39

1X

OFF Display

ON

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2.6.4.9

Com STD 22

Function check on externally connected course receivers

Unscrew and remove the cover of the com housing. Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

Button B39

B37 DIP switch

Figure 38: DIP switch B37 and button B38/B39 Initial status: OPEN DIP switch B37 1 2 3 4 5 6 7 8

Display

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Checking connected course receivers (course data) Switch B 37 (DIP switch)

B 39

OPEN

1X

OFF ON 1 2 3 4 5 6 7 8

130.0 129.9 129.8 129.7 Outer sphere turns cw 129.6

B38 1X

Outer sphere turns ccw

130.5 130.4 130.3 130.2 130.1

Start with push button B39 first. Or (depending on the development status) Checking connected course receivers (course data). Connected course receiver follow with 20°/minute (cw or ccw) and a follow--up and encoder test is performed. B 39

Switch B 37 (DIP switch)

OPEN 1X

OFF ON

or

1 2 3 4 5 6 7 8

The number of transmission errors is displayed B38

1X After 60° -- according to 3 minutes -(independant of cw or ccw) one segment lights up (starting with the upper one). OPEN OFF Display

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3

Com STD 22

Preparing to install the STD 22 Gyro Com To ensure that the STD 22 Gyro Com is installed and put into operation correctly, these instructions must be followed in the order in which they appear. It must not be installed or put into operation whilst at sea.

3.1

STD 22 Com – Scope of Supply The scope of supply consists of: -- Com (110--233) ---- Outer sphere ---- Distilled water ---- ing liquid ---- Gyrosphere (111--006) -- manual for the STD 22 Com -- Installation and service manual for the STD 22 Com -- Tools and spare parts pack ---- Sealing rings ---- Suction cup ---- Filling device ---- Injector The STD 22 Gyro Com is used in conjunction with at least the following items of equipment: -- Distribution Unit 138--118 (separate manual) -- Operator Unit 130--613 (separate manual)

3.1.1

General information concerning installation of the STD 22 Com NOTE: Installation has to be carried out by a trained technician. When fitting components, observe the following spacing: Fit the com enclosure so that the display can be viewed from above and the cover of the enclosure can be removed (see also Dimensional Drawing 110--133.HP005). To ensure fault-free operation of the STD 22 Com, it is essential to follow these directions, safety notes and installation instructions.

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Installation and Service manual Com STD 22 Instructions relating to cable cross-sections and earth connections must be adhered to. The tools which are specified for installing the com must be used. Only original parts or parts approved by the manufacturer may be used in connection with the STD 22 Com. See also Cable Connection Diagram 110--233 HP009 or HP0029 for the STD 22 Com. Gyro Com should not be installed in oil--containing ambient air, within surrounding in vibration and should installed on a vibration--free platform on the floor, e.g. 6 mm aluminium or 30 mm wooden basis. Gyro com should be installed so close as possible to the centre line of the ship (vertical and horizontal), so near as possible to the water line and within steady ambient air temperature. It is not allowed to use additional spacers or long mounting screws.

The installation of the power supply (AC/DC--Converter) should only be performed by an experienced electrician. The 24VDC supply voltage should be engineered as a low-security--voltage according to SELV.

In some system configurations it is necessary to take off heading information from the com direct -- additional to the heading information on the CAN bus. This heading information is uncorrected (without SEC)! Corrected heading information (with SEC) can be taken off in these system configurations from the distribution unit only.

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3.2

Creating cable connections

3.2.1

General information concerning on-board wiring

Com STD 22

The cables which are to be connected to the STD 22 Gyro Com are led through one of the cable entries at the top of the com enclosure and fixed in the cable entry with a cable clip suitable for the size of the cable. The cable entries are supplied with the com.

Caution: Ensure that cables are not live before creating cable connections. It is vitally important to ensure that all cables are free of voltage; where appropriate, carry out voltage measurements beforehand and/or disconnect the relevant distributor from the power supply.

To ensure that the com functions correctly, it is essential to adhere to the following sequence when creating cable connections. -- Strip the cable over a length of approximately 180 mm (depending on the distance of the cable entry from the terminal). Be careful not to damage the screening. -- Trim the screening so as to leave approximately 15 mm on the cable.

approx. 15mm

approx. 180mm Figure 37: Requirements for stripping the connecting cable Edition: May 20, 2005

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-- Push the components of the screw fastening over the cable. It is essential to follow the sequence (as shown in Figure 38). -- Check the cone and the mating piece of the earthing insert for corrosion and if necessary remove corrosion with an emery cloth. -- Push the mating piece of the earthing insert to the end of the cable sheath. -- Push the cone inside the screening and against the mating piece. Ensure that the screening is evenly distributed over the cone (see Figure 38).

Wall and DIN cap Earthing insert -- Cone -- Counter part Sealing + strain relief Screening

Washer Counter nut

Figure 38: Creating the cable connection

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Supply voltage

Coursebus

CAN bus

Com STD 22

Function “Quick Settling”

Note: The connection cables should be shortened in that way, that they could be led to the terminal boards without mechanical stress. Too long connection cables will lead to EMC problems. For the cable--type see respective drawing at the appendix.

Figure 39: Example of a proper cable connection -- Place the earthing insert, strain relief and washer in the cable entry; fit and tighten the counter nut. -- Strip the cable conductors to a length of about 1.5 cm, lightly twist them and fit cable end sleeves. Tighten the terminal screws – check the connection is secure by pulling gently.

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General information about creating an earth connection The following instructions relating to the creation of cable connections must be adhered to in order to comply with the stringent EMC requirements. The specified cable types must be used.

It is vital to ensure that these connections have a common reference to ship’s earth. Additional components (optional features) must likewise be connected to the common earth.

Figure 40: Creating an earth connection Each earth connection must be made as shown in Figure 40. The earth cable, to which a cable lug is attached, must have a cross-section of at least 1.5 mm2. The cable lug is mounted between a pair of toothed washers. Earth connections must be free of all corrosion; they must be screwed tight.

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Com STD 22

3.3

Installing the com and putting it into operation

3.3.1

Remove the transportation with outer sphere, ing liquid and distilled water. -- Undo the 4 screws (Figure 41 /1) at the top and bottom of the enclosure door, lift out the door and detach the earthing strip (Figure 41/2) on the inside of the door. -- Carefully remove the transport packaging with the outer sphere and the two bottles containing ing liquid and distilled water from the com enclosure. -- Take the outer sphere out of the transport packaging and place it on the base plate; the outer sphere must be secured to prevent it from tilting

Caution: Danger of tilting!

1

1

2

Figure 41: Principle of dismantling the enclosure door

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Assembling the com enclosure Note:

Note:

It is not necessary to install the com enclosure with reference to the ship (e.g. in the ship’s forward direction). It can be installed in whatever position is most convenient for servicing and operation (com enclosure removable and it must be possible to open the com door -- observe the size of tools). The installation described below is to be regarded as the manufacturer‘s recommendation. The com STD 22 is approved according to IMO regulations. This com has a much better performance and exceeds the requirements as defined in ISO 8728 (the normative reference for gyro comes) conspicuously. However, the accuracy of a com is subject to dynamic influences caused by ship and environmental conditions. Acceleration forces caused by roll and pitch movement can not be compensated by software and only to a certain amount by the com hardware. Therefore it is recommended to install the com

as close as possible to the roll and pitch axis of the ship to minimize the dynamical influences to the com. Arrangement of the digital display

Com enclosure

Intermediate plate between ship’s body and com base plate appr. 400mm∅ with smooth surface. (not supplied)

8 s 6 screw holes

Ship’s body Figure 42: Installation of the com enclosure 3646/110--233.DOC010302

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Com STD 22

The com enclosure must be installed in such a way that the following requirements are met: -- The 8 s must all stand on a flat, firm surface. If necessary, the should himself create an intermediate plate (marine quality hardwood or metal) suited to the local conditions. -- The com enclosure must be screwed to the intermediate plate in a sea-resistant fashion. -- The intermediate plate must also be screwed to the ship’s body in a sea-resistant fashion; this fastening is the responsibility of the of the STD 22 himself. -- The com enclosure must be mounted so that the digital display can be seen easily after installation, the door of the com enclosure can be opened and closed easily and the cover of the com enclosure can be detached. -- The fastenings of the com enclosure are indicated in the dimensional drawing “Gyro Com” (110 D 233 HP005) in the appendix to this manual. The com enclosure is fastened to the intermediate plate with 6 screws S for woodscrews ∅11 x length depending on the thickness of the intermediate plate S for metal screws M10 x length depending on the thickness of the intermediate plate. The com enclosure can also be mounted directly on a flat metal surface; in this case, suitable stud bolts (M10) must be welded on; alternatively the com housing can be fastened on the underlying surface with threaded holes and screws M10--A4.

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The com must be mounted so that it is perpendicular to the horizon (+/-- 2 mm). This arrangement prevents com functions from being impaired by the rolling and pitching of the vessel.

STD 22

max.1° corresponds to ± 2 mm

Figure 43: Horizontal alignment for installation of the com enclosure

(see also appended Dimensional Drawing 110--233 HP005, 2 sheets)

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3.3.1.2

Com STD 22

Installation of the gyrosphere Special tool required: Suction cup

Installation procedure: -- Undo the six screws (Figure 44/1) fastening the upper and lower halves of the outer sphere (Figure 44/2 and 3). -- Remove plug B3 (Figure 44/4) from the plug plate.

2

4 1 3

Figure 44: Outer sphere -- Remove the upper half of the outer sphere (Figure 44/2). Take the gyrosphere (Figure 45/2) out of the transportation box and carefully insert it using the suction cup (Figure 45/3) in the lower outer sphere (see Figure 45).

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2

3

Insert the gyrosphere into the lower outer sphere

Remove he upper half of the outer sphere

1

Figure 45: Principle of separating the upper and lower halves of the outer sphere – inserting the gyrosphere -- Replace the upper half of the outer sphere on the lower half.

Check that there is a proper seal between the two halves of the outer sphere (see Figure 45/1).

-- Retighten the six screws (see Figure 44/1). -- Insert plug B3 (Figure 44/4) again.

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3.3.1.3

Com STD 22

Filling with distilled water and ing liquid. (see Figure 46) -- Undo the three plastic screws (Figure 46/1--3) on the upper outer sphere distilled water

ing liquid

filling tool

2

3

1

vent

Figure 46: Filling with liquids -- Fit the supplied filling device on the distilled water bottle. -- Pour in all the distilled water (230 cm3) (look for the identifying label on the outer sphere). -- Re-close the distilled water filling opening with the screw, check that it is properly sealed. -- Remove the filling device from the distilled water bottle and attach it to the ing liquid bottle.

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Installation and Service manual Com STD 22 -- Pour approximately 840 cm3 of ing liquid in the appropriate filling opening (look for the identifying label). The ing liquid must be at room temperature (over 25° C) and the measuring cone should fill half the measuring range (diameter). The following photograph shows the measuring cone for the liquid level.

ing liquid level

Measuring cone

This picture only shows the situation at the start of operation (after filling for the first time or after changing the ing liquid --> cold ing liquid); during operation, the dark circle in the measuring cone is smaller. Figure 47: Measuring cone for ing liquid level -- Discard any unused ing liquid; no special measures are needed for disposal. -- Re-close the filling opening for ing liquid, check that it is properly sealed. -- Re-insert the ventilation screw, check that it is properly sealed.

ing liquid should be stored in a cold, dry and dark place. Please pour away liquid leftovers. Do not mix ing liquids.

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3.3.1.4

Com STD 22

Inserting the outer sphere in the com enclosure (see Figure 48) -- Carefully insert the gyrosphere in the com enclosure:

Pay attention to the two locking pins on the closure.

-- Using both hands, hold the outer sphere and guide it under the snap closures (Figure 48/1) on the pendulum t (Figure 48/2).

2

1

1

Figure 48: Principle of inserting the outer sphere in the com enclosure

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Installation and Service manual Com STD 22 -- Using the thumbs, press down and engage two snap closures (Figure 48/1). -- Turn the outer sphere through 90° and repeat the process with the two other snap closures. The outer sphere is now fastened to the pendulum t. -- Guide the cable around the outer sphere and attach the plugs to the small PCB of the outer sphere, tighten the fastening screws.

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Com STD 22

3.4

Creating cable connections and plug connections

3.4.1

Overview of plug connections and fuses on PCB‘s

Power Supply PCB 110--233.102

Power Supply PCB 110--233.X12

Connection PCB NB05--356

Connection PCB 110--233.X13

Sensor PCB 110--233.X08

Sensor PCB 110--233.X11

E10

Figure 49: Arrangement of PCB‘s in the STD 22 Com (cover removed)

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1

13

2

4 5

12

15 1

3

2

3

6

11 4

5

7

8

9

10

14 6

7

8

9

E10

15

14 13

12

11

10

Figure 50: Arrangement of plugs, terminal boards and fuses on the Connection PCB. 1

Terminal L1

Power supply (24VDC)

2

Fuse E1 (T10A)

Power supply (24VDC)

3

Plug B2

Output Channel1 Course Bus/NMEA

4

Fuse E2 (T1A)

Channel1 +24V

5

Plug B3

Output Channel2 Course Bus/NMEA

6

Fuse E3 (T1A)

Channel2 +24V

7

Plug B4

Output Course Bus

8

Fuse E4 (T1A)

Course Bus +24V

Plug B5

Input (+24V/Set QS/ Pulse Log/Pulse Log Dir./NMEA Log/GPS--receiver)

9

(observe NMEA standard!!)

10

Plug B6

Output (QS/SEC/System/Available)

11

Plug B7

CAN1 bus

Plus B8

CAN2 bus

Switch B32

for CAN1 bus terminating resistor

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E10

Terminal Board L2 24V connection to Power Supply PCB Plus B8

E10

CAN2 bus

Jumper B31

for the CAN2 bus terminating resistor

Switch B31

for the CAN2 bus terminating resistor

Jumper B32

for the CAN1 bus terminating resistor

Terminal Board L2 24V connection to Power Supply PCB

90

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Installation and Service manual Com STD 22

3.4.2

Com STD 22

Creating a cable connection from STD 22 Com → Distribution Unit NOTE: The installation and commissioning of the Distribution Unit are described in the Distribution Unit manual. To create cable connections to the Distribution Unit, see also Cable and Connection Diagram 110--233. HP009 or HP029. This connection is made using cables with CAN bus plugs at both ends (see also section 3.4.2.2 -- Connecting the CAN bus plug). For each CAN bus, a screened 2-core twisted cable with a conductor cross-section of ≥ 0.5mm2 must be used. There is a redundant CAN bus: -- CAN1 bus -- CAN2 bus Each CAN bus must be connected. Missing or disconnected plug connections will cause an error message to be sent to the Operator Unit (see manual 3648, Operator Unit 130--613). The plugs must be inserted on the Connection PCB as shown in Figure 50.

If several STD 22 gyro comes are combined with one another, they are connected to each other from com to com via the CAN bus. For this purpose, each device is equipped with 2 sockets (CAN1 = B7 and CAN2 = B8) (e.g. CAN1 and CAN 1 OUT), whereby CAN OUT does not have to be connected if the com in question is installed virtually as a terminal device. The com or comes can also be connected via any other CAN bus . When inserting plugs, be sure not to get the plugs mixed up. The CAN1 bus must always be connected to the CAN1 bus of the subsequent device. If a com is operated within a CAN bus configuration as a terminal device on the CAN bus, terminating resistors must be activated for each CAN bus (see section 3.4.2.3). The total length of the CAN bus cable must not exceed a length of 300 m.

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Connecting to the power supply (Distribution Unit)

The STD 22 Compact Com operates at 24VDC. This voltage is generated via the Distribution Unit or fed directly to the com.

0V

24 V

Terminal L1 +24VDC power supply

Figure 51: Connection of the +24VDC power supply The 2-core cable that is used should have a conductor cross-section of ≥2.5mm2. At terminal L1 (see Figure 51), connect a power supply of +24VDCat terminal 1 0V at terminal 2.

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3.4.2.2

Com STD 22

Connecting the CAN bus plug For each CAN bus, a screened 3-core twisted cable with a conductor cross-section of ≥ 0.5mm2 must be used. All the CAN bus connections to be used are identical.

CAN1 and CAN2 connection to the plug 1 = CAN High 2 = CAN Low 3 = GND GND

CAN1 CAN1 low high

GND CAN2 CAN2 high low

Figure 52: CAN bus plug The screening of the cable is connected to the enclosure earth.

Plug B8 CAN2 bus

Plug B7 CAN1 bus

Figure 53: CAN1 and CAN2 connections in the STD 22 Gyro Com

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Setting the jumpers for the CAN bus

Jumper B32 (for CAN2 bus)

Plug B8 CAN2 bus

Plug B7 CAN1 bus

Jumper B31 (for CAN1 bus)

Figure 54: Jumpers B32 and B31 for CAN1 and CAN2 in the STD 22 Gyro Com If a com is to be used as a terminal device in a CAN bus application, both jumpers (B32 and B31) must be inserted. These jumpers activate the terminating resistor at the end of each CAN bus. Each end of the CAN busses must be terminated with a terminating resistor. Failure to insert jumpers (open bus) will cause sporadic error messages from the bus concerned (see also manual 3648, Operator Unit 130--613).

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3.4.2.4

Com STD 22

Switching the termination resistors for the CAN bus (E10 only)

Plug B8 CAN2 bus

Plug B7 CAN1 bus

Switch B32 (for CAN2 bus)

Switch B31 (for CAN1 bus)

Switches B31 and B32 Closed (terminator set)

Open (shown: “Open position”)

Figure 55: Switches B32 and B31 for CAN1 and CAN2 termination resistors If a com is to be used as a terminal device in a CAN bus application, both switches (B32 and B31) must be set to the closed position. This position activates the terminating resistors at the end of each CAN bus. Each end of the CAN busses must be terminated with a terminating resistor. Failure not to set termination resistors (open bus) will cause sporadic error messages from the bus concerned (see also manual 3648, Operator Unit 130--613).

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Connecting the com to earth

Com earth connection Figure 56: Connection of com to earth

An earth connection (ship’s earth) must be made using the earthing screw shown in Figure 56. The earth connection must have a common reference to the other components (Operator Unit, Distribution Unit and repeater comes).

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Installation and Service manual Com STD 22

3.4.3

Com STD 22

Switching on, settling and adjustment The STD 22 Com switches on when the power supply is activated on the main control for the Distribution Unit (once the Distribution Unit has been connected to the STD 22 Com).

3.4.3.1

Checks on the com Measuring the com power supply voltage (on the com). This voltage must fall within the tolerance range (18 VDC to 36 VDC).

Terminal board L1 Power supply connection

Figure 57: Measuring the com power supply voltage Terminal board L1 Terminal board L1

Note:

Edition: Feb. 17, 2006

terminal 1 terminal 2

+24VDC 0V

The absolute lower limit for the power supply voltage is 18VDC, the absolute upper limit is 36VDC! When connecting cables, ensure that these values are adhered to.

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Installation and Service manual Com STD 22 Checking the DIP switch settings on the com (see Figure 58): Button B38

Button B39

DIP switch B37

Display

E10 Display

Button B38

Button B39

B37 DIP switch

Switch B5

Figure 58: Checks on the com before putting into operation All DIP switches in the “ON” position Switch B 37

OPEN OFF ON 1 2 3 4 5 6 7 8

Switch position B5: Operation Development and service only

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3.4.3.2

Com STD 22

Switching on the com The com goes into the heating stage for the first 30 minutes (this period will vary depending on the temperature of the ing liquid), during which time the course output of the com is unavailable and the letter “h” is displayed as the leading sign on the digital display (see Figure 59). During the settling in stage (for 4 hours after switching on), the course output of the com may be used; however, the deviation from the actual course may still be considerable (as well as the connected course receiver). During this period, an additional dot appears in the digital display of the com (see Figure 60). (The “Quick Settling” option reduces the settling in stage to approximately 1 hour). After 4 hours from switching on, the com course may be used. 4 hours after switching on, the com has a accuracy of <2 °. After appr. 5 hours (after switching on), the com has an accuracy of von 0,1° x 1/cos latitude.

ON THE COM h = heating = current temperature

approx. 30 minutes until a temperature of 45°C has been reached

The temperature for the internal follow up system to switch on has been reached. Figure 59: Indications on the com during the heating stage Edition: Feb. 17, 2006

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Continuous light flashing ”Quick Settling” function is activated

For 4 hours after switching on (Quick Settling: 1 hour)

Course indication still inaccurate.

Course indication can be used!* (not after initial installation)

Figure 60: Indications on the com during the settling in stage

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3.4.3.3

Com STD 22

Setting the com zero (reference course) Once the com has been installed, it must be aligned according to its installation location. The com zero is set using DIP switch B 37 and buttons B 38 and B 39. The com must have been in operation for at least 5 hours and/or the ship must be moored for the same time before the com zero is set. To try to perform a readjustment within this 5 hours will lead to a displayed message “AL.no” after pressing the button B38 or B39 (it means: actually no readjustment possible. Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

B37 DIP switch

Button B39

Figure 61: DIP switch B37 and buttons B38/B39

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The reference course to be set is determined from the ship’s fore-and-aft line (e.g. take a bearing or obtain the pier course from the sea chart). This reference course is entered according to the following procedure. ----

Set DIP switch B37 “1” to the “OFF” position. The digital indicator is now indicating “ALEr” = Alignment Error Press button B38 or button B39 until the heading you require is displayed (B38 changes the value downwards and B39 changes it upwards). If you hold down the button the speed at which it changes will increase. Set DIP switch B37 “1” to the “ON” position. This saves the set value in the com. NOTE: If the message “AL.no” is displayed then the a.m. restriction of 5 hours is not over.

--

After the reference course has been set, read the alignment error (see next section) (See also Figure 62)

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Com STD 22

Switch B 37

Switch B 37 OFF OPEN

OFF OPEN

ON

ON

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

OFF

OPEN

ON B38

B39

OR

or

1x

1x 1x

5 hous waiting-time not over

B38

= 176.9 176.8 176.7 176.6

B39

177.2 177.1 177.0 = 176.9

If you hold the button down the speed at which it changes will increase

Switch B 37

Switch B 37 OFF OPEN

OFF OPEN

ON

ON

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Corrected course after setting the reference course

Figure 62: Procedure for setting the com zero

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Reading the alignment error The alignment error must be entered in the table provided for that purpose on the inside of the cover.

Alignment Error 123.4

Figure 63: Table at the cover (inner side) Switch B 37 (DIP switch)

B38

OPEN OFF ON

2X

B39

1 2 3 4 5 6 7 8

1X

DIP switch “8” in “OFF” position.

NOTE:

It is essential to enter this value, because the alignment error will be needed if the sensor electronics are replaced, in order to determine the reference course for the new PCB. DIP switch “8” in “ON” position. The STD 22 Com is ready for use. Replace the cover of the com and screw it tight.

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Installation and Service manual Com STD 22

3.4.3.5

Com STD 22

Setting the CAN bus address Every CAN bus must be reachable via an address. This address may be assigned in the CAN bus system only once. In the gyro com, this address is set with the DIP switch. The CAN bus address for comes can be set within a range from 10(10) to 19(10). The address 00(10) may not be used.

Indications

Comments, Information

Switch B 37 (DIP switch)

B38

OPEN OFF ON

each time pressed changes downwards

1 2 3 4 5 6 7 8

B39

each time pressed changes upwards

Below mentioned table shows the agreement for the CAN bus addresses within a com system.

Edition: May 20, 2005

Device(s)

CAN--Bus--Address

Operator Units

01 to 09

Sensors (GPS--com)

10 to 13

Sensors (Gyro Com)

14 to 19

Distribution Units

20 to 29

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Adjustment of essential operating modes Unscrew and remove the cover of the com enclosure. Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

Button B39

B37 DIP switch

Figure 64: DIP switch B37 and button B38/B39 Initial status:

OPEN OFF ON 1 2 3 4 5 6 7 8 DIP switch B37

Display

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Installation and Service manual Com STD 22

Com STD 22

Note: The procedure to adjust essential operating modes is described on the next four pages. Set the repetition rate of the NMEA heading data output, the output with or without ROT (Rate of Turn), with or without oil residual error for the speed error correction and the setting of a connected Data Distribution Unit (not for STD 22 Compact Gyro Com). 1 heading data transmission 1 telegram per second 10 heading data transmission 10 telegrams per second HE.ro heading with ROT. HE.---- heading only SECY heading data incorporating Speed Error Correction SECn heading data without Speed Error Correction oELY Speed Error Correction with oil residual error (recommended setting) oELn Speed Error Correction without oil residual error ddUY with connected Data Distribution Unit ddUn without Data Distribution Unit (setting for STD 22 Compact Gyro Com absolute necessary) nMSY NMEA output with SEC nMSn NMEA output without SEC The indications in the flashing display are selected. Switch B37 (DIP switch)

B38

OPEN

1X

B39

1 X

B 38 2X

B 39

1X

continued on next page Edition: July 1, 2005

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Switch B37 (DIP switch)

B38

OPEN

3X

B39

1 X

B38 4X

B39

1X

continued on next page

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Switch B37 (DIP switch)

Com STD 22

B38

OPEN 5X

B39

1 X

B38 6X

B39

1X

continued on next page

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Switch B37 (DIP switch)

With Speed Error Correction has to be set always to oELY B38

OPEN

7X

B39

1 X

B38 8X

B39

1X

continued on next page

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Com STD 22

Has always be set to ddUY in case of STD 22 Gyro Com

Switch B37 (DIP switch)

OPEN

B38

9X

B39

1 X

B38 10X

B39

1X

continued on next page

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Switch B37 (DIP switch)

B38

OPEN 11X 1 2 3 4 5 6 7 8

B39

1X

B38

12X

B39

1X

OFF Display

ON

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3.4.3.7

Com STD 22

Function check on externally connected course receivers, Function check of RoT

Unscrew and remove the cover of the com enclosure. Button B38

Button B39

Display

DIP switch B37

E10 Display

Button B38

Button B39

B37 DIP switch

Figure 65: DIP switch B37 and button B38/B39 Initial status: OPEN OFF ON 1 2 3 4 5 6 7 8 DIP switch B37

Display

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Checking connected course receivers (course data). With this function the RoT of connected RoT--Indicators* can be tested as well (the rate of turn which is generated by this DIP switch position is 20° per minute. Switch B 37 (DIP switch)

B 39

OPEN

1X

130.0 129.9 129.8 129.7 129.6 Outer sphere turns cw

1 2 3 4 5 6 7 8 130.5 130.4 130.3 130.2 130.1

B38 1X

Outer sphere turns ccw *Remark: Note:

Only for RoT--Indicators which are connected to the Distribution Unit. A clockwise (cw) rotation of the outer sphere refers to a ships turn direction counterclockwise. Or (depending on the development status)

Checking connected course receivers (course data). Connected course receiver follow with 20°/minute (cw or ccw) and a follow--up and encoder test is performed. B 39

Switch B 37 (DIP switch)

OPEN 1X

OFF ON

or

1 2 3 4 5 6 7 8

The number of transmission errors is displayed B38

1X After 60° -- according to 3 minutes -(independant of cw or ccw) one segment lights up (starting with the upper one). OPEN OFF Display

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4

Com STD 22

Fuses, jumper, LED‘s, buttons and plugs The meaning and the location of fuses, jumper LED‘s, buttons and plugs of the 3 PCB‘s: is given in the annex. PCB

Part no.

Part no. (E10)

Connection PCB

NB05--365

110--233.X13

Power Supply PCB

110--233.102

110--233.X12

Sensor PCB

110--233.X08

110--233.X11

Outer Sphere PCB

110--233.101

110--233.X10

After removal of the cover this information can be helpful to locate a fault.

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Intentionally left blank

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5

Com STD 22

DIP SWITCH settings The facilities described below for entering settings and obtaining status information may only be used by suitably trained staff. In particular, information and settings which are clearly identified as “service only” are only to be used by appropriately trained personnel. Following adjustments and settings refer to the STD22 Compact Gyro Com as well as for the STD 22 Gyro Com. Exceptions are marked.

With all DIP switches set to the “ON” position, the current heading is displayed again and all settings that have been made are stored in the com.

Switch B 37 (DIP switch)

OPEN OFF ON 1 2 3 4 5 6 7 8

The individual switches are moved up to turn them “OFF” and down to turn them “ON”.

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5.1

Overview of functions of all DIP switch settings Serial no. 1

DIP switch setting

Function Normal operation

2

Setting com zero (Alignment error)

3

Set the repetition rate (1s/100ms) of the NMEA heading data output and the output with or without ROT

4

Set the CAN bus address (for gyro com STD 22 only)

5

Set the interfaces for Channel 1 and Channel 2 (com outputs)

6

Set the ROT turning direction (Port +; STB --)

7

By the settling phase (Service only)

8

Set the speed source for SEC

9

Check connected course receivers (course data) (follow up turning) Function check of RoT Follow--op and encoder test Check the fan, the display and the follow-up. DO NOT PERFORM DURING THE HEATING PHASE!!

10

11

Turn off the follow-up system (Service only)

12

Adjustments to read--out of data. see following steps.

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Serial no. 12 Step 1

DIP switch setting

Com STD 22

Function Indicate encoder heading

12 Step 2

Indicate alignment error

12 Step 3

Indicate SEC (Speed Error Correction)

12 Step 4

Indicate ship’s mains input voltage (24VDC) Nominal value: 18.0....36.0V

12 Step 5

Indicate internal operating voltage of Power Supply PCB (14VDC) Nominal value: 14.0...16.0V

12 Step 6

Indicate encoder supply voltage (15VDC) Nominal Value: 14.5...15.5V

12 Step 7

Indicate inductive DC transmission supply voltage (60VDC) Nominal value: 58.0....62.0V

12 Step 8

Indicate internal operating voltage of Power Supply PCB (19VDC) Nominal value: 18.0...22.0V

12 Step 9

Indicate present current due to inductive transmission Nominal value: 0.05...4.0A typical: 2.0 A

12 Step 10

Indicate operating voltage of heating Nominal value: 27.0...32.0V

12 Step 11

Indicate heating voltage at heating element Nominal value: 0...23.5V

12 Step 12

Indicate temperature of the ing liquid in °C Nominal value: Operating temperature 49.4...50.1°C

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Serial DIP switch setting no. 12 Step 13

Function

12 Step 14

Indicate operating voltage (73VAC) Nominal Value: <65.0...79.0V

12 Step 15

Indicate DC operating voltage for 400Hz (78 -- 79.5VDC) Nominal value: 78V Tolerance: <77.0...79.5V

12 Step 16

Indicate gyro supply 54--56VEFF Nominal value: During “start--up” 45...60V During operation 53...58V

12 Step 17

Indicate gyro current 160--250mAEFF Nominal value: During “start--up” 150...400mA During operation 120...350mA

12 Step 18

Indicate operating voltage (13--17VDC) Nominal value: <15.5V

12 Step 19

Indicate internal operating voltage 15VDC (14.5--15.5VDC)

12 Step 20

Indicate internal operating voltage 24VDC (23--35 VDC)

12 Step 21

Indicate pump voltage 24V 50Hz (24V +/-- 1V, 50 Hz) Nominal value: 23.5...24.5V

12 Step 22

Indicate pump current (150mA) Nominal value: 140...180mA

12 Step 23

Indicate pick--up voltage (coded) <5mV

12 Step 24

Indicate program number and software version of the program for the microprocessor on the sensor PCB.

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Indicate ing liquid 2.0 -- 1.6 = level OK 0.1 -- 0.0 = level too low

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Com STD 22

Serial DIP switch setting no. 12 Step 25

Function

12 Step 26

Indicate program number and software version of the program for microprocessor MC 1 on the outer sphere PCB.

12 Step 27

Indicate program number and software version of the program for microprocessor MC 2 on the outer sphere PCB.

12 Step 28

Operating time (years)

12 Step 29

Operating time (hours)

12 Step 30

Future purpose

12 Step 31

Future purpose

13

SEC 1 to 35 14

Edition: Sept. 12, 2006

Indicate program number and software version of the program for the microprocessor on the Power Supply PCB.

Error logbook

DIP switch settings, Speed Error Correction (SEC) (for development purposes only see section 5.1.5) Delete: -- Error logbook complete -- Operating hours (years and hours)

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5.1.1

Adjustments of parameters (in ascending order of function) DIP-switch

Step

Display

Function

Push button B38 (left)

Push button B39 (right)

1

0

ALEr AL.no

Alignment error setting 5 hours wating--time not over

decrease

increase

1+2

0

Addr.

Address setting CAN bus

downwards

upwards

1 to 8

0

Fr.Cl

Clearing Logs

1

E.L.Ci

Error Log Clear, whole log will be cleared

choose

hold to 0 to clear

2

Y.h.Cl

Years, hours Clear

choose

hold to 0 to clear

6

0

130.1

Fan, display and follow--up test

------------

----------------

5

0

--FU--

Follow--up system manual operation, Function check of RoT Follow--up and encoder test

turns cw

turns ccw

7

0

FUoF

Follow--up system turn off for service

------------

activate

2

0

nNEA

NMEA telegram setting

1

nN1

NMEA telegram repetition 1Hz

choose

set

2

nN10

NMEA telegram repetition 10Hz

choose

set

3

HE.ro

Heading telegram with ROT

choose

set

4

HE.----

Heading telegram without ROT

choose

set

5

SECY

Activate SEC

choose

set

6

SECn

Deactivate SEC

choose

set

7

oELY

SEC with oil residual error

choose

set

8

oELn

SEC withot oil residual error

choose

set

9

ddUY

System with DU

choose

set

10

ddUn

System without DU

choose

set

11

nMSy

NMEA with SEC

choose

set

12

nMSn

NMEA without SEC

choose

set

0

Chn1

Output channel 1, type of telegram

1

HSEr

Select for heading serial

choose

set

2

nNEA

Select for NMEA

choose

set

3

Chn2

Output channel 2, type of telegram

4

HSEr

Select for heading serial

choose

set

5

nNEA

Select for NMEA

choose

set

0

P ro

ROT polarity setting

choose

set

1

ro

Positive polarity for ROT

choose

set

2

ro --

Negative polarity for ROT

choose

set

0

A180

Settling phase by

choose

set

1+2+3

2+3

3

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DIP-switch

Step

Display

Function

4

0

LOG

Speed log settings

1

PLoG

2

PLd--

3

Edition: Sept. 12, 2006

Com STD 22

Push button B38 (left)

Push button B39 (right)

Select for Puls put

choose

set

Select for Puls put (input interface inverted)

choose

set

PLd

Select for Puls put (input inteface not inverted)

choose

set

4

uhu.

Select for NMEA speed input

choose

set

5

ubu.u

Select for NMEA speed input, speed though the water

choose

set

6

ubu.G

Select for NMEA speed input, speed over ground

choose

set

7

GLoG

select for GPS speed input

choose

set

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5.1.2

Adjustments of parameters (in ascending order of their appearance) DIP-switch

Step

Display

Function

Push button B39 (right)

Push button B38 (left)

8

0

GYro

Reading measured data of the gyro

1

Enco

2

ALEr

Encoder value

choose

display

Alignment error

choose

display

3

SEC

SEC value

choose

display

4

Pbor

24 V ships mains after input filter 12--32 V

choose

display

5

Co14

14 V for 60 V inverter

choose

display

6

P--En

15 V for encoder supply

choose

display

7

P--60

60 V stabilized / ferrite transformer bridge

choose

display

8

Co19

19 V from ferrite transformer

choose

display

9

IndA

Current of ferrite transformer bridge

choose

display

10

Co31

Voltage for heating circuit

choose

display

11

C°--U

Voltage on heater element

choose

display

12

--C°--

ing liquid temperature

choose

display

13

Li--U

ing liquid level

choose

display

14

Co73

73 V from ferrite transformer

choose

display

15

78--U

78 V stabilited for gyro AC converter

choose

display

16

GY--U

Gyro supply voltage

choose

display

17

GY--A

Gyro supply current

choose

display

18

Co15

15 V from ferrite transformer

choose

display

19

P--15

15 V stabilized

choose

display

20

P--24

24 V for pump AC converter

choose

display

21

U--Pu

24 V AC pump voltage

choose

display

22

A--Pu

Pump current

choose

display

23

Ab9r

Follow up voltager W1/W2

choose

display

24

Pr--S (auch Pr.01)*

Software sensor pcb

choose

display

25

Pr--P (auch Pr.02)*

Software Power Supply PCB

choose

display

26

PrG1 (auch Pr.03)*

Software MC1 outer sphere pcb

choose

display

27

PrG2 (auch Pr.04)*

Software MC2 outer sphere pcb

choose

display

28

runY

Operating years

choose

display

29

runh

Operating hours

choose

display

30

0007

future purpose

31

0008

future purpose

* depending on the development status

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Com STD 22

DIP-switch

Step

Display

Function

Push button B38 (left)

Push button B39 (right)

7+8

0

E.L.01

Errors according to error logbook

choose

Error type

1

E.L.02--24

Errors according to error logbook

choose

number of errors

Depending on the development status 27 different error types E.L.01 to 27) can be displayed. 6+7+8

Clear selected error logbook

Hold 10s to clear

0

UnCo

Uncorrected heading

choose

display

1

FF

Correction value SEC

choose

display

2

SPD

Speed input value

choose

display

3

Br10

Latitude input

choose

display

4

Corr

Corrected heading

choose

display

5

_roh

Rough heading

choose

display

6

o_FF

Correction value SEC with acc error

choose

display

7

_FF

Correction value SEC without acc error

choose

display

8

_oF

Acceleration error

choose

display

9

SCi

Telegram traffic on serial interface

choose

display

10

SrCS

Speed information source

choose

display

11

PULS

Value from puls log

choose

display

12

vtG.S

Value from GPS speed

choose

display

13

vtG.h

Heading from GPS

choose

display

14

uhu

Speed from NMEA telegram

choose

display

15

SPd.L

Speed data transfer

choose

display

16

PoS

Latitude in degrees

choose

display

17

ASPd

Speed alarms

choose

display

18

PoSn

Latitude data transfer

choose

display

19

APoS

Latitude alarm

choose

display

20

nAUC

Number of telegrams with checksum

choose

display

21

nAn1

1st table of NMEA requests

choose

display

22

nAn2

2nd

choose

display

23

nSGG

Strings of GGA telegram

choose

display

24

nSGL

Strings of GLL telegram

choose

display

25

nSLL

Strings of SLL telegram

choose

display

table of NMEA requests

Depending on development status the step 25 is dropped out. By this steps 26 to 34 are displaced to step 25 to 33.

Edition: Sept. 12, 2006

26

nShu

String of VHW telegram

choose

display

27

nStG

String of VTG telegram

choose

display

28

nSbu

String of VBW telegram

choose

display

29

Fb10

Software component SEC: Latitude

choose

display

30

FS10

Software component SEC: Speed

choose

display

31

FnSP

Software component SEC: Ships speed vector

choose

display

32

FuTG

Software component SEC: Speed over ground

choose

display

33

tiNE

Time since activating SEC

choose

display

34

SCI

Display serial communication interface

choose

display

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5.1.3

7 segment displays and their meaning

=A

=S

=B

=T

=C

=U

=D

=V

=E

=W

=F

=X

=G

=Y

=H

=Z

=I

=1

=J

=2

=K

=3

=L

=4

=M

=5

=N

=6

=O

=7

=P

=8

=Q

=9

=R

=0 =*

= comma = point

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5.1.4

Com STD 22

Functional description of DIP switch settings (for general use) Note:

Serial No. 1

In the following tables, a flashing display on the com is represented like this.

Indications

Comments, Information

Normal operation If the decimal point flashes during normal operation, a warning can be displayed by means of the following procedure. B39 flashing

Indicate warning 4 to 8 (if a warning appears, refer to operator manual)

Switch B 37 (DIP switch)

B38

OPEN

1 2 3 4 5 6 7 8

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127

Indicate warning 1 to 4 (if a warning appears, refer to operator manual)

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Serial No. 2

Indications

Comments, Information

Setting com zero The com zero must be set following installation. Use the pier course from the sea chart as reference. Observe the restictions depending on time after switching on and mooring of the ship. Switch B 37 (DIP switch)

B38/B39 1X

OPEN

130.1 130.0 129.9 129.8 129.7

B39 1

2 3 4 5 6 7 8

Setting com zero B38/B39 1X

B38

130.5 130.4 130.3 130.2 130.1

Setting com zero Setting of the com zero is possible only 5 hours after switching on the com, the ship must not be moored during this time. To try to perform this setting within this time leads to a message “AL.no” at the display.

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Serial No. 3

Indications

Com STD 22

Comments, Information

Set the repetition rate of the NMEA heading data output, the output with or without ROT (Rate of Turn), with or without oil residual error for the speed error correction and the setting of a connected Data Distribution Unit (not for STD 22 Compact Gyro Com). 1 heading data transmission 1 telegram per second 10 heading data transmission 10 telegrams per second HE.ro heading with ROT. HE.---- heading only SECY heading data incorporating Speed Error Correction SECn heading data without Speed Error Correction oELY Speed Error Correction with oil residual error (recommended setting) oELn Speed Error Correction without oil residual error ddUY with connected Data Distribution Unit ddUn without Data Distribution Unit (setting for STD 22 Compact Gyro Com absolute necessary) nMSy NMEA with SEC nMSn NMEA without SEC The indications in the flashing display are selected. Switch B 37 (DIP switch)

B38

OPEN 1X B39

1 2 3 4 5 6 7 8

1X

B 38

2X B 39

1X continued on next page Edition: July 1, 2005

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Serial No.

Indications

3 cont.

Switch B 37 (DIP switch)

Comments, Information B38

OPEN 3X 1

2 3 4 5 6 7 8 B39

1 X

B38 4X

B39

1X

continued on next page

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Serial No.

Indications

3 cont.

Switch B 37 (DIP switch)

Com STD 22

Comments, Information B38

OPEN 5X 1

2 3 4 5 6 7 8

B39

1 X

B38 6X

B39

1X

continued on next page

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Serial No.

Indications

Comments, Information

3 cont.

Switch B 37 (DIP switch)

With Speed Error Correction has to be set always to oELY B38

OPEN

1 2 3 4 5 6 7 8

7X

B39

1 X

B38 8X

B39

1X

continued on next page

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Serial No.

Indications

3 cont.

Switch B 37 (DIP switch)

OPEN

Com STD 22

Comments, Information Has always be set to ddUY in case of STD 22 Gyro Com B38

1 2 3 4 5 6 7 8

9X

B39

1 X

B38 10X

B39

1X

Has always be set to ddUn in case of STD 22 Compact Gyro Com continued on next page

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Switch B37 (DIP switch)

B38

OPEN 11X 1 2 3 4 5 6 7 8

B39

1X

B38

12X

B39

1X

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Serial No. 4

Indications

Com STD 22

Comments, Information

Set the CAN bus address of the com For STD 22 Gyro Com only (only with Distribution Unit, Operation Unit and for further CAN bus s) Every CAN bus has an address. This address may be assigned within the system only once. The CAN bus address for comes (in general) can be set within a range from 10 to 19 (se table below). The address 00 may not be used. Switch B 37 (DIP switch)

B38

OPEN

1 2 3 4 5 6 7 8

each time pressed changes downwards B39

each time pressed changes upwards Example Devices

CAN bus address

1

Operator Units

01 to 09

2

Sensors (GPS com)

10 to 13

Sensors (Gyro com)

14 to 19

Distribution Units

20 to 29

3

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Serial No. 5

Indications

Comments, Information

Set the interfaces for Channel 1 and Channel 2. For STD 22 Compact Com only HSEr = Heading serial (Course bus) nMEA = NMEA 0183 The “flashing” setting is accepted. Switch B 37 (DIP switch)

OPEN

B38

1X B39

1 2 3 4 5 6 7 8

B38

2X B39

continued on next page

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Serial No. cont. No. 5

Indications

STD 22

Comments, Information

Switch B 37 (DIP switch)

OPEN

Com

B38

3X B38

1 2 3 4 5 6 7 8 4X B39

B38

5X B39

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Serial No. 6

Indications

Comments, Information

Set the polarity of ROT turning direction This information is supplied together with the course data to connected course receivers. Press button B38 to toggle between the two possible polarities. Press button B39 to select the polarity of the rate of turn. The indications in the flashing display are selected. A positive rate of turn is indicated by the absence of a minus sign. Switch B 37 (DIP switch)

OPEN

B38 1X B38

1 2 3 4 5 6 7 8 2X B39

1X (P= polarity)

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Serial No. 7

Indications

Com STD 22

Comments, Information

Bridging over settling time

CAUTION! When the settling in stage is by--ed, the display and all connected course receivers indicate that the course data is usable, even though there may be significant deviations.

FOR SERVICE PURPOSES ONLY Switch B 37 (DIP switch)

OPEN

B38 1X

1 2 3 4 5 6 7 8

B39

Example:

After the DIP switch is set into zero position the settling stage is by--ed

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Serial No. 8

Indications

Comments, Information

Set the speed source for SEC (STD22 Compact only) This setting is used to select the source of the speed information for automatic Speed Error Correction. PLoG = Pulse Log PLd-- = Puls Log (polarity of the input interface inverted) PLd = Puls Log (polarity of the input interface not inverted) uhu. = NMEA Log (means water speed in general) ubu.u = means NMEA Log specified with speed through the water ubu.G = means NMEA Log specified with speed over ground GLoG = GPS--receiver speed The indications in the flashing display are selected. If the setting does not correspond to the connected device, the course correction relay responds and gives an appropriate warning only to devices which are connected to this alarm output. Switch B 37 (DIP switch)

OPEN

B38 1X B39

1

2 3 4 5 6 7 8 1X

B38 2X B39

1X

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Serial No.

Indications

Com STD 22

Comments, Information B38

cont. No. 8 3X B39

1X B38 4X

B39 1X

B38 5X B39

3X

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Serial No.

Indications

Comments, Information B38

cont. No. 8 6X B39

1X B38 7X B39

1X

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Serial No. 9

Indications

Com STD 22

Comments, Information

Check connected course receivers (check of follow--up function) and check of RoT. The check of RoT is only possible at RoT--Indicators which are connected to the Distribution Unit. Switch B 37 (DIP switch)

B 39

OPEN

1 2 3 4 5

1X

Outer sphere turns cw

6 7 8

130.1 129.9 129.8 129.7 129.6

B38 1X

Outer sphere turns ccw

130.1 130.2 130.3 130.4 130.5

Or (depending on the development status) Checking connected course receivers (course data). Connected course receiver follow with 20°/minute (cw or ccw) and a follow--up and encoder test is performed. B 39

Switch B 37 (DIP switch)

OPEN 1X

OFF ON

or

1 2 3 4 5 6 7 8

B38

The number of transmission errors is displayed

1X After 60° -- according to 3 minutes -(independant of cw or ccw) one segment lights up (starting with the upper one).

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Serial No. 10

Indications

Comments, Information

Check the fan, the display and the follow-up. DO NOT PERFORM DURING HEATING STAGE!

The current course is displayed on the connected course receivers. Switch B 37 (DIP switch)

OPEN

1

B39

1X

2 3 4 5 6 7 8 NOTE: If this function is activated during the heating stage inadvertently, the com must switched OFF and --ON again.

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Serial No. 11

Indications

Com STD 22

Comments, Information

Turn off the follow-up system

(SERVICE ONLY) These switches turn off the follow-up system of the com, in other words, the display no longer follows the course. Caution: The displayed course and the course for all connected course receivers do not correspond to the ship’s course. Switch B 37 (DIP switch)

B39

1X

OPEN

Follow Up oFF Follow-up system turned off 1

2 3 4 5 6 7 8

B38 1x

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The displayed value is exclusively for development purposes.

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Serial No. 12

Indications

Comments, Information

Indicate Encoder heading Switch B 37 (DIP switch)

B38 1X

OPEN

1 2 3 4 5 6 7 8

B39

1X

12.1

Indicate Alignment Error Switch B 37 (DIP switch)

B38 2X

OPEN

1 2 3 4 5 6 7 8

B39

1X Indicating the current Alignment Error

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Serial No. 12.2

Indications

Com STD 22

Comments, Information

Indicate SEC (Speed Error Correction) value The heading indication already takes this value into . Switch B 37 (DIP switch)

B38

OPEN 3X

1 2 3 4 5 6 7 8

B39

1X

12.3

Indicate supply voltage DC (P = Power) (input operating voltage 24VDC) Switch B 37 (DIP switch)

B38

OPEN 4X

1 2 3 4 5 6 7 8

B39

1X

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Serial No. 12.4

Indications

Comments, Information

Indicate: Internal operating voltage of Power Supply PCB Switch B 37 (DIP switch)

B38

OPEN 5X 1

2 3 4 5 6 7 8

B39

1X

12.5

Indicate: Encoder supply voltage Switch B 37 (DIP switch)

B38

OPEN 6X

1 2 3 4 5 6 7 8

B39

1X

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Serial No. 12.6

Indications

Com STD 22

Comments, Information

Indicate: Inductive DC transmission supply voltage Switch B 37 (DIP switch)

B38

OPEN 7X

1

2 3 4 5 6 7 8

B39

1X

12.7

Internal operating voltage of Power Supply PCB Switch B 37 (DIP switch)

8X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

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Serial No. 12.8

Indications

Comments, Information

Indicate: Operating current (inductive transmission)

(for development purposes only) Switch B 37 (DIP switch)

9X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

12.9

Indicate: operating voltage of heating Switch B 37 (DIP switch)

10X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

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Serial No. 12.10

Indications

Com STD 22

Comments, Information

Heating voltage at heating element Switch B 37 (DIP switch)

11X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

12.11

Indicate temperature of the ing liquid in °C Nominal value: 49.4°C to 51.1°C Switch B 37 (DIP switch)

B38 12X

OPEN

1 2 3 4 5 6 7 8

B39

1X

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Serial No. 12.12

Indications

Comments, Information

Indicate ing liquid level Indication “2.2” = liquid level OK Indication “0” = liquid level not OK Switch B 37 (DIP switch)

13X

OPEN

1

B38

2 3 4 5 6 7 8

(Li = Liquid)

B39

1X

12.13

Indicate operating voltage Switch B 37 (DIP switch)

B38 14X

OPEN

1 2 3 4 5 6 7 8

B39

1X

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Serial No. 12.14

Indications

Com STD 22

Comments, Information

Indicate DC operating voltage for 400Hz Switch B 37 (DIP switch)

15X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

12.15

Indicate gyro supply Switch B 37 (DIP switch)

16X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

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Serial No. 12.16

Indications

Comments, Information

Indicate gyro current in mA Switch B 37 (DIP switch)

17X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

12.17

Indicate operating voltage 15VDC Switch B 37 (DIP switch)

18X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

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Serial No. 12.18

Indications

Com STD 22

Comments, Information

Indicate internal operating voltage 15VDC Switch B 37 (DIP switch)

B38 19X

OPEN

1 2 3 4 5 6 7 8

B39

1X

12.19

Indicate internal operating voltage 24VDC Switch B 37 (DIP switch)

B38 20X

OPEN

1 2 3 4 5 6 7 8

B39

1X

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Serial No. 12.20

Indications

Comments, Information

Indicate pump voltage 24V 50Hz Switch B 37 (DIP switch)

21X

OPEN

1

B38

2 3 4 5 6 7 8

B39

1X

12.21

Indicate pump current Switch B 37 (DIP switch)

B38 22X

OPEN

1 2 3 4 5 6 7 8

B39

1X

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Serial No. 12.22

Indications

Com STD 22

Comments, Information

Indicate tap voltage (direct encoder voltage) Balancing voltage indication: approx. 512 (= approx. 5mV) Switch B 37 (DIP switch)

B38

OPEN 23X

1 2 3 4 5 6 7 8

B39

1X

Button B39 hold down: display in degree Button B39 released again: display in a coded value (appr. 182 per degree) 12.23

Indicate program number and software version of the program for the microprocessor on the sensor PCB. Switch B 37 (DIP switch)

B38

OPEN 24X

1 2 3 4 5 6 7 8

B39

1X

Depending on the development status a display as “Pr.01 → 10.01” is also possible.

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Serial No. 12.24

Indications

Comments, Information

Indicate program number and software version of the program for the microprocessor on the power PCB. Switch B 37 (DIP switch)

B38 25X

OPEN

B39 1

2 3 4 5 6 7 8 1X Depending on the development status a display as “Pr.02 → 10.02” is also possible.

12.25

Indicate program number and software version of the program for microprocessor MC 1 on the outer sphere PCB. Switch B 37 (DIP switch)

B38 26X

OPEN

B39 1

2 3 4 5 6 7 8 1X Depending on the development status a display as “Pr.03 → 10.03” is also possible.

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Serial No. 12.26

Indications

Com STD 22

Comments, Information

Indicate program number and software version of the program for microprocessor MC 2 on the outer sphere PCB. Switch B 37 (DIP switch)

B38 26X

OPEN

B39 1

2 3 4 5 6 7 8 1X Depending on the development status a display as “Pr.04 → 10.04” is also possible.

12.27

Operating hours meter (years) Switch B 37 (DIP switch)

B38 27X

OPEN

B39 1

2 3 4

5 6 7 8 1X

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Serial No.

Indications

12.28

Operating hours meter (hours)

Comments, Information

Switch B 37 (DIP switch)

B38 28X

OPEN

B39 1

2 3 4 5 6 7 8 1X

12.29 12.30

In F7 In F8 Both functions are for future purpose Switch B 37 (DIP switch)

B38 29X 30X

OPEN

1 2 3 4 5 6 7 8

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Serial No. 13

Indications

Com STD 22

Comments, Information

Error logbook. Indication of errors, warnings and status information, stating the frequency of occurrence. Switch B 37 (DIP switch)

1X

OPEN

1

2 3 4

B38

5 6 7 8

B38 2x↓ E.L. 3 B38 3x↓ E.L. 4 B38 4x↓ E.L. 5 B38 5x↓ E.L. 6 B38 6x↓ E.L. 7 .............................24 Depending on the development status: B38 B38 B38 B38 B38

24x↓ 25x↓ 26x↓ 27x↓ 28x↓

E.L. 25 E.L. 26 E.L. 27 C.L. 1 C.L. 2 C.L. 5

Number of errors/warnings occurring

B39

1X To delete error logbook:

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press button B39 for approximately 10 seconds. the actual indicated line is deleted.

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Serial No. 14

Indications

Comments, Information

Delete Error logbook complete. Delete hours meter complete (hours and years) Switch B 37 (DIP switch)

1X

OPEN

1

B38

2 3 4 5 6 7 8

Delete Error log complete B39

Hold, until Error log is deleted complete B38 2X Delete hour meter complete B39

Hold, unitil hour meter is deleted complete

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Com STD 22

Information concerning the error logbook (see also section 7.1):

Errorcode E.L.01

Error group

Serial connection of sensor card to Power Supply PCB faulty Inductive transmission faulty System voltage (B5.5 ⇒ B5.8) on Power Supply PCB faulty Encoder voltage faulty System voltage (B5.1 ⇒ B5.4) on Power Supply PCB faulty

PCbP

PCbS PCbS

E.L.08

Encoder faulty CAN dialogue from outer sphere PCB to sensor PCB faulty Follow-up system faulty

E.L.09

CAN1 and CAN2 operating voltage faulty

PCbC

E.L.10 E.L.11

ing liquid error System voltage (B21.5 ⇒ B21.8) on outer sphere PCB faulty Operating voltage 24V faulty Operating voltage 15V faulty Heating operating voltage (B21.1 ⇒ B21.4) faulty Operating voltage 72V faulty Operating voltage 78V faulty for 400 Hz Gyro supply 55Veff faulty Gyro current faulty Pump voltage faulty Pump current faulty Temperature sensor faulty Serial interface MC1 to MC2 faulty CAN interface from sensor card to outer sphere PCB faulty Heating system faulty Watchdog counter Power-- on counter Off--status counter Fan failure Heater failure liquid > 60° C Suppport liquid too low Voltage cut--off

PCbG PCbG

E.L.02 E.L.03 E.L.04 E.L.05

E.L.06 E.L.07

E.L.12 E.L.13 E.L.14 E.L.15 E.L.16 E.L.17 E.L.18 E.L.19 E.L.20 E.L.21 E.L.22 E.L.23 E.L.24 E.L.25 E.L.26 E.L.27 C.L. 1 C.L. 2 C.L. 3 C.L. 4 C.L. 5

Edition: Feb. 17, 2006

Comment

163

PCbP PCbP PCbP PCbP

PCbS

PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG Status Status Status Warning Warning Warning Warning Warning

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5.1.5

Functional description of DIP switch settings (SEC) All data stated below should be selected and read out for servicing purposes only. In standard operation the following data has no significance.

Seq. no. 1

Indications

Comments, Notes

UnCo = (Uncorrected Com) = course without speed error correction value. Switch B37 (DIP switch)

OPEN

B38

Displays the uncorrected gyro course.

1 2 3 4 5 6 7 8

Identical with Seq.no. 6 2

FF =

FahrtFehler (Speed error) = the value by which the com course is to be corrected (result from SEC), displayed in degrees, display value approx. max. 10° (see also number 3). Switch B37 (DIP switch)

B38

OPEN 1x

1 2 3 4 5 6 7 8

B39

The automatic Speed Error Correction function is defective. Speed or/and position faulty.

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Seq. no. 3

Indications

Com STD 22

Comments, Notes

SPd = Speed = Ship’s speed. This speed is provided from the connected and selected Log. (see also number 5). Displayed in knots, astern sped (-- knots) is also possible. Switch B37 (DIP switch)

B38

OPEN 2x

1 2 3 4 5 6 7 8

B39

Connected Log not providing any speed data.

4

br 10 = Latitude (Breite) at a resolution of 1/10°. Switch B37 (DIP switch)

B38

OPEN 3x

1 2 3 4 5 6 7 8

B39

No latitude data available (GPS--receiver defective).

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Seq. no. 5

Indications

Comments, Notes

Corr = Corrected course (course taking SEC into ). Switch B37 (DIP switch)

B38

OPEN 4x

1 2 3 4 5 6 7 8

B39

The automatic Speed Error Correction function is defective. Speed or/and position faulty.

6

_roh = Rough course (course without SEC). Switch B37 (DIP switch)

B39

OPEN 5x

1 2 3 4 5 6 7 8

B38

Identical with Seq.no. 1

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Seq. no. 7

Indications o_FF =

Com STD 22

Comments, Notes

Speed Error (FahrtFehler) + acceleration error. Indicated in degrees. Switch B37 (DIP switch)

B39

OPEN 6x

1 2 3 4 5 6 7 8

B38

The automatic Speed Error Correction function is defective. Speed or/and position faulty.

8

_FF =

Speed Error (FahrtFehler) without acceleration error. Indicated in degrees. Switch B37 (DIP switch)

B38

OPEN 7x

1 2 3 4 5 6 7 8

B39

The automatic Speed Error Correction function is defective. Speed or/and position faulty.

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Seq. no. 9

Indications

Comments, Notes

_oF = Acceleration Error (Oelrestfehler ) (no speed error components). Switch B37 (DIP switch)

B39

OPEN 8x B38

1 2 3 4 5 6 7 8

The automatic Speed Error Correction function is defective. Speed or/and position faulty.

10

Sci =

Serial Interface (Schnittstelle), telegram traffic on serial interface. Switch B37 (DIP switch)

B39

OPEN 9x

1 2 3 4 5 6 7 8 B38

Contents alternate

Digit 2: NMEA interface (Speed in) Digit 1: GPS--reciver interface Digit 0: Sum of all telegrams on both interfaces

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Seq. no. 11

Indications

Com STD 22

Comments, Notes

SrC.S = Source Speed Information. Data about the source providing the speed value. Switch B37 (DIP switch)

B39

OPEN 10x B38

1 2 3 4 5 6 7 8

Display options:

PULS = Pulse Log vTg = Speed over ground vhW = Speed trough water (vTg and vhW corresponds to NMEA 0183) 12

PULS =

Speed value from Pulse Log. Indicated in Kts. Displays --no-- if no Pulse Log selected or connected. Displays 0000 if there is no input from selected source. Display range –80 Kts to +80 Kts (astern and ahead)

Switch B37 (DIP switch)

B39

OPEN 11x

1 2 3 4 5 6 7 8

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169

B38

or

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Seq. no. 13

Indications

Comments, Notes

vtG.S = Speed from GPS--receiver telegram (speed over ground). Switch B37 (DIP switch)

B39

OPEN 12x

1 2 3 4 5 6 7 8

B38

No, or faulty data from GPS-receiver (vTg-- telegram).

14

vtG.h = Course value from GPS--receiver telegram Switch B37 (DIP switch)

B39

OPEN 13x

1 2 3 4 5 6 7 8

B38

No, or faulty data from GPS-receiver (vTg-- telegram).

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Seq. no. 15

Indications

Com STD 22

Comments, Notes

vhw = Speed value in knots from NMEA telegram VHW (speed through water). Switch B37 (DIP switch)

B39

OPEN 14x

1 2 3 4 5 6 7 8

B38

No, or faulty serial speed data (vHw-- telegram).

16

SPd.L =

Speed in knots (from Log). The speed for which the source has been selected, is displayed. The display alternates between 099.0 (=accepting value) and, say, 052.8 (speed in knots). If no value is accepted (transferred) the display stays at 099.0. Switch B37 (DIP switch)

B38

OPEN 15x

1 2 3 4 5 6 7 8

B38

If the display changes value (similar as shown), there is a data transfer on this interface. No change (constant 99.0) means there is no data transfer

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Seq. no. 17

Indications

Comments, Notes

PoS = Position – latitude in degrees. Switch B37 (DIP switch)

B39

OPEN 16x

1 2 3 4 5 6 7 8

B38

No latitude data available (GPS--receiver defective).

18

ASPd = Alarm “speed” Switch B37 (DIP switch)

B39

OPEN 17x

1 2 3 4 5 6 7 8

B38 3 2

Digit 3 “Speed OK” Digit 2 “Speed Alarm Digit 1 “Auto Speed OK” Digit 0 “Auto Alarm”

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Display 1 Display 0 Display 1 Display 0 Display 1 Display 0 Display 1 Display 0

172

1 0

Speed OK Speed not OK Speed Alarm No Speed Alarm Auto Speed OK Auto Speed not OK Auto Speed Alarm No Auto Speed Alarm

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Seq. no. 19

Indications

Com STD 22

Comments, Notes

PoSn = Latitude value derived from automatic latitude input. Indicated in degrees. Switch B37 (DIP switch)

B39

OPEN 18x

1 2 3 4 5 6 7 8

B38

If the display changes value (similar as shown), there is a data transfer on this interface. No change (constant 099.9) means there is no data transfer 20

APoS = Alarm position input Switch B37 (DIP switch)

B39

OPEN 19x

1 2 3 4 5 6 7 8

B38

0001 = no position (alarm) 1100 = positon o.k.

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Seq. no. 21

Indications

Comments, Notes

nAUC = Number of telegrams with checksum. B39

Switch B37 (DIP switch)

OPEN 20x B38

1 2 3 4 5 6 7 8

1st digit = number of decoder requests 2nd digit = number of read--in NMEA--telegrams with correct check sum

22

nAn1 = 1st table for NMEA--requests Switch B37 (DIP switch)

B39

OPEN 21x

1 2 3 4 5 6 7 8

B38

L = telegram type GLL G = telegram type GGA t = telegram type VTG h = telegram type VHW 1st digit = number of L--types 2nd digit = number of G--types 3rd digit = number of t--types 4th digit = number of h--types

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Seq. no. 23

Indications

Com STD 22

Comments, Notes

nAn2 = 2nd table for NMEA--requests Switch B37 (DIP switch)

OPEN

B39

22x

1 2 3 4 5 6 7 8

B38

1x B38

1x b = telegram type VBW l = telegram type SLL 1st digit = number of b--types 2nd digit = number of l--types

24

nSGG = NMEA--telegram (Strings of the GGA--telegram) Switch B37 (DIP switch)

OPEN

B39

23x

1 2 3 4 5 6 7 8

B38 Number of ASCII--characters per telegram 0000 = no telegram The number of operations depends on the number of characters. (1 display content = max. 4 ASCII-character) See sequ. no 25

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Seq. no. 25

Indications

Comments, Notes

nSGL = NMEA--telegram (Strings of the GLL--telegram) Switch B37 (DIP switch)

OPEN

B39

24x

1 2 3 4 5 6 7 8

B38

1x B38

Example:

Length of the telegram = 44 ASCII--characters

2x B38

3x B38

4x B38

5x B38

6x

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Seq. no. cont.

Indications

Com STD 22

Comments, Notes

nSGL = NMEA--telegram (Strings of the GLL--telegram)

25 Switch B37 (DIP switch)

B39

OPEN 24x

1 2 3 4 5 6 7 8

B38

7x B38

8x B38

9x B38

10x B38

11x B38

12x

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Checksum

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Seq. no. cont.

Indications

Comments, Notes

nSGL = NMEA--telegram (Strings of the GLL--telegram)

25 Switch B37 (DIP switch)

B39

OPEN 24x

1 2 3 4 5 6 7 8

B38

13x With the 1st operation of the switch B38, the number of ASCII--characters is displayed. If the display shows “0000”, no telegram--output took place. With every further operation of switch B38, 4 consecutive ASCII--characters are displayed. 26

nSLL = NMEA--telegram (Strings of the SLL--telegram) Switch B37 (DIP switch)

B39

OPEN 25x

1 2 3 4 5 6 7 8

B38

1x

Number of ASCII--characters per telegram 0000 = no telegram

The number of operations depends on the number of characters. (1 display content = max. 4 ASCII-characters) See seq. no. 25 Depending on the development status this step is no longer applicable. By this the amount of operation of button B39 is reduced (--1) for all following steps.

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Seq. no. 27

Indications

Com STD 22

Comments, Notes

nShw = NMEA--telegram (Strings of the VHW--telegram) Switch B37 (DIP switch)

B39

OPEN 26x

1 2 3 4 5 6 7 8

(25x)

B38

1x

Number of ASCII--characters per telegram 0000 = no telegram

The number of operations depends on the number of characters. (1 display content = max. 4 ASCII--characters) See seq. no. 25 28

nStG = NMEA--telegram (Strings of the VTG--telegram) Switch B37 (DIP switch)

OPEN

B39

27x

1 2 3 4 5 6 7 8

(26x)

B38

1x

Number of ASCII--characters per telegram 0000 = no telegram

The number of operations depends on the number of characters. (1 display content = max. 4 ASCII--characters) See seq. no. 25

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Seq. no. 29

Indications

Comments, Notes

nSbw = NMEA--telegram (String of the VBW--telegram) Switch B37 (DIP switch)

B39

OPEN 28x

1 2 3 4 5 6 7 8

(27x)

B38

1x

Number of ASCII--characters per telegram 0000 = no telegram

The number of operations depends on the number of characters. (1 display content = max. 4 ASCII--characters) See seq. no. 25

Development only!

30

Fb10 = Software component of speed error correction: Latitude Switch B37 (DIP switch)

OPEN

B39

29x

1 2 3 4 5 6 7 8

(28x)

B38

Latitude

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Seq. no.

Indications

Com STD 22

Comments, Notes

Development only!

31

FS10 = Software component speed error correction: Ship‘s speed Switch B37 (DIP switch)

OPEN

B39

30x

1 2 3 4 5 6 7 8

(29x)

B38

Ship‘s speed (kn)

Development only!

32

FnSP = Software component speed error correction: North--component of the ship‘s--speed--vector Switch B37 (DIP switch)

B39

OPEN 31x

1 2 3 4 5 6 7 8

(30x)

B38 North--component of the ship‘s--speed--vector (with negative sign = south component)

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Seq. no.

Indications

Comments, Notes

Development only!

33

FutG = Software component speed error correction: Course over ground (Value of the VTG--telegram) Switch B37 (DIP switch)

OPEN

B39

32x

1 2 3 4 5 6 7 8

(31x)

B38

0000 = no telegram 123.4 = course value 34

tIME = Time since activating speed error correction. (Reset with power--off) B39

Switch B37 (DIP switch)

OPEN 33x

1 2 3 4 5 6 7 8

(32x) B38

1x

days (max. 99)

hours

B38

2x

minutes seconds

B38

3x

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Seq. no.

Indications

Com STD 22

Comments, Notes

Development only!

35

SCI . = Serial Communication Interface (NMEA Log / GPS input) Switch B37 (DIP switch)

B39

OPEN 34x

1 2 3 4 5 6 7 8

(33x)

B38

The content of the two digits is during a data transfer unrecognisable. Just the digits 1(16) and 0 (16) are visible for a short moment; 10(16) means line feed. All other sequentially indicated values are for development purpose only.

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6

Tasks to be performed regularly A task to perform regularly is to clean the internal of the gyro com time by time. Especially the bottom filter has to be cleaned.

6.1

Changing the ing liquid and distilled water At 18 -- 24 months intervals the ing liquid and distilled water must be changed.

The ing liquid and distilled water must not be changed whilst at sea (except in the case of dual systems).

Tools/special tools required: -- Filling device -- Injector

Spare parts required: -- ing liquid -- Distilled water If required: -- Screw (distilled water) -- Screw (ing liquid) -- Screw (ventilation)

6.1.1

Removing the outer sphere from the com enclosure -- Turn off the 24V power supply of the gyro com and secure it against reconnecting. -- Wait min. 15 minutes until the gyrosphere does not turn any more. -- Undo the two screws at the top and bottom of the door of the gyro com enclosure and lift out the door, paying attention to the earthing strip. -- Remove the plug from the outer sphere (see Figure 66/2).

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Com STD 22

1 1

2

Figure 66: Dismantling the outer sphere

-- Place both hands (see Figure 66/1 ) under 2 of the 4 snap closures and release them by pressing with the thumbs. -- Carefully turn the outer sphere through 90° and repeat the process with the other two snap closures. The outer sphere is now free and can be removed. -- Still holding the outer sphere with both hands, lower it slightly (this releases the locking device), carefully remove it from the com enclosure and set it down.

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1 4 4 2

3

Figure 67: Dismantled outer sphere (overhead view)

6.1.1.1

Draining out/ filling in the ing liquid and distilled water (see Figure 67) -- Remove the ventilation screw (Figure 67/1) to vent the system -- Remove the ing liquid screw (Figure 67/2) so that the ing liquid can be poured out -- Holding the outer sphere with both hands, pour out the ing liquid and throw it away (no special measures are needed for disposal). -- Remove the distilled water screw (Figure 67/3), so that the distilled water can be poured out. Remove the remaining distilled water from the outer sphere with the injector. -- Check the ing liquid and the distilled water. If the ing liquid and/or the distilled water smells bad or the liquids changes their color into brown, so the inside of the outer sphere and the surface of the gyropshere have to be cleaned carefully, see section 6.2 of this manual.

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---

--

---

Com STD 22

Used ing liquid and used distilled water must not be reused. All the following tasks on the outer sphere must be carried out slowly. On no do them jerkily. Slow handling is necessary, because otherwise the gyrosphere will fail to float in the ing liquid, and jerky movements will cause it to strike against the inner wall of the outer sphere. There is a risk of damage. Continue to handle in this way until you have finished filling with the new liquids. ing liquid should be stored in a cold, dry and dark place. Please pour away liquid leftovers. Do not mix ing liquids. Use only original ing liquid and distilled water from Raytheon Anschütz. Do not warm up the ing liquid or the distilled water prior to filling them in to achieve a shorter heating period.

-- After pouring out the liquids (distilled water and ing liquid) for the first time, slowly return the outer sphere to the initial position. -- Wait approximately 10 seconds and then carefully repeat the pouring out process. If necessary, use the injector to suck out the remaining distilled water through the distilled water filling opening. -- Attach the filling device to the distilled water bottle and pour the entire contents (230cm3) into the distilled water filling opening (look for the identifying label). -- Close the distilled water filling opening with the screw. Use a new sealing ring. -- Attach the filling device to the ing liquid bottle and pour the ing liquid (840cm3) into the ing liquid filling opening (look for the identifying label). -- Check the liquid level at the measuring cone (Figure 67/1). --- Using the injector, top up or suck out ing liquid (check via the measuring cone) until the “liquid level: OK” is reached. -- Close the distilled water filling opening with the screw. Use a new sealing ring.

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Liquid level: OK (ing liquid at operational temperaturer (appr. 50° C)) Liquid level: too low or Liquid level O.K. -- ing liquid cold (appr. 20° C)

Figure 68: Measuring cone (top view) -- Close the distilled water filling opening with the screw. Use a new sealing ring. -- Place the outer sphere in the com enclosure. --

Pay attention to the two locking pins (Figure 67/4) on the closure.

-- Hold the outer sphere with both hands and guide it under the snap closures on the pendulum t. -- Using the thumbs, press down and engage the two snap closures. -- Carefully turn the outer sphere through 90° and repeat the process with the other two snap closures. The outer sphere is now fastened to the pendulum t. -- Guide the cable with the plug to the left around the outer sphere and plug it in as shown in (Figure 66/2). -- Close the door of the enclosure and fasten it with screws, paying attention to the earthing strip.

When the power supply is switched on, the com is ready for use again. Run the heating and settling in stage as described in section 3.4.3.2.

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6.2

Com STD 22

Cleaning of the gyrosphere and the outer sphere A cleaning of the gyrosphere and of the surface of the outer sphere should only be performed if the ing liquid and/or the distilled water smells bad or their color turns into brown. Necessary special tools/consumables: suction cup lint--free cotton cloth hot water (approx. 60° C to 65° C) Anschütz distilled water (for rinsing out the outer sphere) scew driver for cross--slotted screws gasket (O--Ring) Initial status: The outer sphere is dismantled, the ing liquid and the distilled water are poured out.

2

4 1 3

Figure 69: Outer sphere Edition: Feb. 05, 2007

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-- Remove plug B3 (Figure 69/4). Unscrew the 6 screws (Figure 69/1) that connect the upper and lower half of the outer sphere and separate the upper half from the lower half of the outer sphere (see also Figure 70). -- Remove the gasket (Figure 70/1) out of the slot of the lower half of the outer sphere (do not use the gasket again).

Take the gyrosphere(2) carefully out of the lower half(1) of the outer sphere by using the suction cup(3).

2

3

4

Remove the upper half of the outer sphere from the lower half of the outer sphere.

1

Figure 70: Upper half and lower half of the outer sphere separated Taking out/inserting the gyrosphere -- Clean the gyrosphere and the insides of both halfs of the outer sphere with clear, hot water (60° C to 65° C) with a lint--free cotton cloth (do not use brushes). ATTENTION: Avoid a direct of skin/hand with the hot water. Afterwards the water must be poured out completely (no special measures are needed for disposal). 3646/110--233.DOC010302

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Com STD 22

-- Rinse out both halfs of the outer sphere with Raytheon Anschütz distilled water, turn both halfs to the bottom and let the distilled water leaked out. Let the both halfs dry for a moment. -- Insert the gyrosphere into the lower part of the outer sphere (by use of the suction cup). Make sure that the white point of the gyrosphere points up. -- Insert a new gasket into the slot of the lower half of the outer sphere. -- Set the upper half of the outer sphere onto the lower half, note the position of the locating pin (Figure 70/4). -- Retighten the upper and lower half of the outer sphere with the 6 cross slotted screws. -- Insert the plug B3. -- The filling in of new ing liquid and distilled water as well as the installation of the outer sphere again has to be performed according to section 6.1.

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7

Error messages and warnings

7.1

Error messages An error is indicated in the digital display of the com by a flashing “Erro” (for error).

HEADING IS NOT DISPLAYED

Figure 71: “Error message” in digital display Following error groups can be displayed: PCbP = Error on Power Supply PCB PCbS = Error on sensor PCB PCbC = Error on connection PCB PCbG = Error on outer sphere PCB

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Com STD 22

Following error codes are possible (refering to their error group):

Error-log E.L.01

Comment

Error group

Serial connection of Sensor PCB to Power Supply PCB faulty Inductive transmission faulty System voltage (B5.5 ⇒ B5.8) on Power Supply PCB faulty Encoder voltage faulty System voltage (B5.1 ⇒ B5.4) on Power Supply PCB faulty

PCbP

PCbS PCbS

E.L.08

Encoder faulty CAN dialogue from outer sphere PCB to sensor PCB faulty Follow-up system faulty

E.L.09

CAN1 and CAN2 operating voltage faulty

PCbC

E.L.10 E.L.11

ing liquid error System voltage (B21.5 ⇒ B21.8) on outer sphere PCB faulty Operating voltage 24V faulty Operating voltage 15V faulty Heating operating voltage (B21.1 ⇒ B21.4) faulty Operating voltage 72V faulty Operating voltage 78V faulty for 400 Hz Gyro supply 55Veff faulty Gyro current faulty Pump voltage faulty Pump current faulty Temperature sensor faulty Serial interface MC1 to MC2 faulty CAN interface from outer sphere PCB to sensor PCB faulty Heating system faulty Watchdog counter Power--On counter OFF--status counter Fan failure Heater failure ing liquid > 60° C ing liquid too low Voltage cut--off

PCbG PCbG

E.L.02 E.L.03 E.L.04 E.L.05

E.L.06 E.L.07

E.L.12 E.L.13 E.L.14 E.L.15 E.L.16 E.L.17 E.L.18 E.L.19 E.L.20 E.L.21 E.L.22 E.L.23 E.L.24 E.L.25 E.L.26 E.L.27 C.L. 1 C.L. 2 C.L. 3 C.L. 4 C.L. 5

PCbP PCbP PCbP PCbP

PCbS

PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG PCbG Status Status Status Warning Warning Warning Warning Warning

To delete the content of the error log book, see section 5.1.4 Nr. 14 Edition: Oct. 12, 2006

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7.2

Warnings Warning indicate a malfunction during operational use. The heading continues to be displayed. A warning is indicated by a flashing decimal point.

flashing

B38

Examples of warning: Warning 1

B39

Warning 4

Figure 72: DIP switch B37 and button B38/B39

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Com STD 22

The following warnings may appear: C1= C2= C3= C4= C5=

7.2.1

Fan failure Heater failure ing liquid > 60°C ing liquid level too low Voltage cut-off

Warning 1 “Fan failure” This warning is generated if the fan does not switch itself on as a result of the temperature of the ing liquid (it should switch on when the ing liquid reaches 51°C). Whether the fan is operational or not is ed from the fan’s current consumption; it therefore follows that the fan is defective if this warning is displayed. To prevent overheating due to fan failure, it is recommended that you do the following: -- Check whether the fan screen is covered and check to see that air can enter the enclosure unhindered at the base. -- Open the door on the com -- If necessary cool the outer sphere using an external fan. These measures should be continued until warning 1 stops.

It is essential that the fan be replaced at the earliest opportunity.

NOTE: A critical situation occurs, if the ambient temperature is extremely high and warning 3 is displayed “Temperature of ing liquid more than 60°C”. Constant high temperature may effects to the life cycle of the gyro com. A higher temperature for a short moment has no importance.

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7.2.2

Warning 2 “Heater failure” This warning is output when the heater (≥45°C) has failed. Com operation is not restricted if the temperature is more than 45°C (see also warning “fan failure”. A temperature drop down below 45°C leads to an error message “Error” and the heading information will not longer displayed ( as well as the heading information to the connected heading receivers). To prevent the ing liquid from cooling further, it is recommended that to do the following: -- Close the door on the com, or -- introduce warm air. These measures should be continued until warning 2 stops. It is essential that the heater be repaired at the earliest opportunity.

7.2.3

Warning 3 “ing liquid > 60°C” This warning is output when the temperature of the ing liquid is higher than 60°C.

To prevent the temperature from rising further, it is recommended that you do the following: -- Open the door on the com -- If necessary cool the outer sphere using an external fan. -- Check the ambient temperature. If the ambient temperature is higher than 60°C steps should be taken to cool it down. These measures should be continued until warning 3 stops. If warning 3 is displayed in combination with warning 1, the fan must be replaced at the earliest opportunity. See also warning “fan failure”

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7.2.4

Com STD 22

Warning 4 “ing liquid level too low” This warning is output when the level of the ing liquid in the outer sphere is too low. The ing liquid is determined by an immersion probe installed in the upper part of the outer sphere. You must check the ing liquid immediately and if necessary top up with distilled water -- only distilled water -- (one 240cm2 bottle) in to the ventilation outlet until the measuring cone shows the desired level, the remaining content of the bottle has to be filled into the inlet for distilled water, see service manual). This measure does not compensate the planned replacement of the ing liquid!!! In certain circumstances (if the level of the ing liquid falls suddenly) you must establish the cause (possibly a leak) and correct the fault. If the level of ing liquid is too low, the gyro--current is interrupted and an Error is displayed,the heading information will not longer displayed ( as well as the heading information to the connected heading receivers). Please note: At the Operator Unit for Gyro com STD 20 this warning is shown as C4 “Temperature”.

7.2.5

Warning 5 “Voltage cut-off” This warning is output if the supply voltage is cut off for a short time. The cut-off period is determined by the fall in ing liquid temperature. If the temperature falls below 45°C the com recognises that the voltage supply has been switched off in the conventional way. In the case of a voltage cut-off (ing liquid temperature does not fall to below 45°C) and the voltage supply has been restored, the settling stage in indicated again (see also section 3.4.3.2 “Com indications during the settling stage”). Note:

Heading indication can be incorrect. Wait for a complete follow up, Check voltage supply to the gyro com!

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•

NMEA--Formats

NMEA 0183 Format GGA GGA⇒Global Positioning System Fix Data

$-- --GGA,hhmmss.ss,llll.ll,a,yyyyy.yy,a,x,xx,x.x,x.x,M,x.x,M,x.x,xxxx**hh Differential reference station ID, 0000--1023 Age of Differential GPS data Geoidal separation, meters Altitude re: mean--sea--level (geoid), meters Horizontal dilution of precision Number of satellites in use, 00--12, may be different from the number in view GPS Quality indicator Longitude -- E/W Latitude -- N/S UTC of position

• NMEA 0183 Format GLL GLL ⇒ Geopgrphic Position -- Latitude/Longitude $-- --GLL,llll.ll,a,yyyyy.yy,a,hhmmss.ss,A,a**hh Mode Indicator Status

A = Data valid B = Data not valid

UTC of position Longitude, E/W Latitude, N/S

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Com STD 22

• NMEA 0183 Format ROT ROT ⇒ Rate of Turn $-- --ROT,x.x,A*hh Staus A = Data valid Rate of Turn, degrees/minute, “--” bow turns to port

• NMEA 0183 Format HDT HDT ⇒ Heading, True $-- --HDT,x.x,T*hh reading, degrees True

• NMEA 0183 Format HDG HDG ⇒ Heading, Magnetic $-- --HDG,x.x, , , , *hh Magnetic sensor heading, degrees

• NMEA 0183 Format VTG VTG⇒ Velocity Through Ground $-- --VTG,x.x,T,x.x,M,x.x,N,x.x,K*hh Speed, km/hr Speed, knots Heading, degrees Magnetic Heading, degrees True Talker

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• NMEA 0183 Format VHW VHW⇒ Water Speed and Heading $-- --VHW,x.x,T,x.x,M,x.x,N,x.x,K*hh Speed, km/hr Speed, knots Heading, degrees Magnetic Heading, degrees True Talker

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Kreiselkompaß STD.22 Gyro Com STD.22 Type 110--233.NG001E10

ANSCHÜTZ

STD 22

Ersatzteilkatalog SPARE PARTS CATALOGUE

1

14.628 Edition: Sept. 13, 2005

Kompaß

5

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ANSCHÜTZ

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Ersatzteilkatalog SPARE PARTS CATALOGUE

14.628 6

Edition: Sept. 13, 2005

Installation and Service manual Com STD 22 Com STD 22 Compact

Kreiselkompaß STD.22 Gyro Com STD.22 Type 110--233.NG001E10 Pos.

Kompaß STD 22

ANSCHÜTZ

Stck. Qty.

Herst.--Code MFRC

Ersatzteilkatalog SPARE PARTS CATALOGUE

Lager--Nr. Stock--No.

Benennung

Designation

Zeichnungs--Nr. Part--No.

1

3609658

SPG--Versorgung

Power Supply PCB

110--233.X12

1

D2865

2

3609659

Anschluss--PCB

Connection PCB

110--233.X13

1

D2865

3

3609657

Sensor--PCB

Sensor PCB

110--233.X11

1

D2865

4

1762140

G--Sicherungseinsatz

Fuse

T 10 A L 250V 19195

1

D8882

5920--12--314--2556

5

1762017

G--Sicherungseinsatz

Fuse

T 1 A L 250V IEC 127--2

3

D8882

5920--12--167--4252

6

1504226

Lüfter

Fan

110--233.00--002

1

D2865

7

3604068

Schrittmotor, vollst.

Step Motor, compl.

110--233.47

1

D2865

8

3609386

Hüllkugel--PCB

Outer Sphere PCB

110--233.X10

1

D2865

9

3604567

Encoder, kompl.

Encoder, compl.

110--233.X01

1

D2865

101

3604060

Gelenk

Hinge

110--233.11

1

D2865

Versorgungs--Nr. NSN

11

3604090

Kabelstamm

Cable Loom

110--233.28

1

D2865

12

3604569

Obere Hüllkugel

Upper Hemisphere

110--233.X07

1

D2865

13

3604661

Klemmleiste mit Temperatursensor

Terminal PCB with Temperature Sensor

110--233.X09

1

D2865

14

3602315

Pumpe

Pump

110--231.40

1

D2865

15

3602608

Heizung, kompl.

Heater, compl.

110--231.X01

1

D2865

16

3604568

Hüllkugel, kompl.

Outer Sphere, compl.

110--233.X04

1

D2865

17

3604571

Untere Hüllkugel

Lower Hemisphere

110--233.X02

1

D2865

18

1502254

Tragflüssigkeit

ing Liquid

148--162 E01

1

D2865

19

1508499

Desitlliertes Wasser

Distilled Water

148--398

1

D2865

20

1507674

Kappe

Filler Pipe

148--398.00--002

1

D2865

5340--12--349--9869

21

4004566

Kreiselkugel, neu

Gyrosphere, new

111--006.E01

1

D2865

6605--12--349--5847

4004792

Kreiselkugel, AT

Gyrosphere, Reconditioned

111--006.E01 AT

D2865

100

3604573

Kleinteile--Satz

Set of small Parts

110--233.X50

D2865

101

3608939

Satz Dichtungen

Set of Gaskets

110--222.X01

D2865

Schraubensatz

Set of Screws

110--233.X03

D2865

1

6810--12--160--1000

5330--12--343--3789

incl. Pos 11

All depicted items which are not mentioned in the text are not applicable for this unit. Since further development may necessitate making modifications to existing equipment, its conformity with the relevant illustrations and drawings is not always ensured. Raytheon Marine will be under no liability whatever that may arise from an such differences.

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Designation Terminal L2 Terminal L1 LED H1 Jumper B32 Fuse E1 Plug B8 Jumper B31 Plug B2 Plug B7 Fuse E2 Plug B3 Fuse E3 LED H5 Plug B4 Fuse E4 Plug B6 LED H7 LED H11 LED H10 LED H6 Plug B5 Plug B1 LED H2 LED H3 LED H4 LED H9 LED H8

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Edition: May 20, 2005

Connection to the Voltage supply PCB Connection Supply Voltage 24VDC Indication Supply Voltage 24VDC Terminator for für CAN1 Com, 10A, T CAN--bus, CAN1 Terminator for CAN2 serial Interface NMEA/Coursebus Channel1 CAN--Bus, CAN2 Channel1, 1A, T serial Interface NMEA/Coursebus Channe2 Channel2, 1A, T Function indicator of relay D4, AVAILABLE Output Coursebus Coursebus output, 1A, T Statussignals Output Channel2 (lights up red = Coursebus) Output Channel2 (lights up green = NMEA) Output Channel1 (lights up green = NMEA) Output Channel1 (lights up red = Coursebus) NMEA In, Puls , QS (STD 22C) Connection to the Sensor PCB Function indicator of relay D1, QS Function indicator of relay D2, SEC Function indicator of relay D3, System error CAN2 Supply Voltage +5VDC CAN1 Supply Voltage +5VDC

Remarks

Annex

NB05--356 Connection PCB

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No. Plug B51 Plug B1 Plug B2 Push button B11 LED H1 Plug B3 Jumper B4 Plug B9 DIP switch B37 Push button B39 Display Push button B38

Designation

Edition: May 20, 2005

Annex

Connection to Supply PCB (STD 22) Connectio to the NMEA--THREESTATE--MODUL Connection to the Shaft--Encoder Processor Reset Processor monitoring Connection to the step motor Testpurpose only, Output Coursebus or NMEA Connection for programming FLASH--PROM Setting of parametrs and operation modes, read--out of Com information Selection and setting in combination with DIP switch Selection and setting in combination with DIP switch Selection and setting in combination with DIP switch

Remarks

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110--233.X08 Sensor PCB

Kom STD 22

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

No. Plug B4 LED H1 LED H2 Terminal L1 Plug B5 LED H3 Ülug B50 Jumper B7 LED H9 Plug B2 LED H6 Jumper B3 Push button B10 LED H7 LED H8 Plug B6

Designation

Edition: May 20, 2005

Annex

Connection inductivity primary coil Output voltage for inductie transmission Output voltage for inductie transmission Connection for Ship‘s supply 24VDC Connection inductivity secondary coil Operating voltage relay--supply 12VDC Connection to the Sensor PCB Only for manufacturers application Operating voltage Shaft--Encoder 15VDC Connection for programming FLASH--PROM lights up (red) while programming Must be set to FLASH the processor Prozessor Reset lights up (red) on malfunction of the supply PCB Procerssor monitoring Connection for the fan

Remarks

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Kom STD 22

Designation

Plug B21 LED H4 Jumper B22 Plug B30 Plug B23 LED H1 Push button B11 LED H3 Jumper B20 Plug B18 LED H2 Plug B8 Jumper B19 Push button B10

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Edition: May 20, 2005

Connection to the ferrite transformer Processor clock MC2 Developement only Internal CAN bus Connection to the terminal Strip PCB Processor clock MC1 Reset function (after flashig of MC1) Flashing MC1 (lights up when jumper B20 is insterted) Has to be inserted to flash MC1 Connection to flash MC1 Flashing MC2 (lights up when jumper B 19 is inserted) Connection to flash MC2 Has to be inserted to flash MC2 Reset function (after flashing of MC2)

Remarks

1

2

Annex

14

3

4

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Designation Terminal L2 Switch B32 Terminal L1 LED H1 Plug B8 Fuse E1 Switch B31 Plug B7 Plug B2 LED H8 LED H10 Fuse E2 Plug B3 LED H7 LED H11 Fuse E3 Plug B4 LED H12 LED H5 Fuse E4 LED H4 Plug B6 Plug B1 LED H2 LED H3 LED H9 LED H8

No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

4

5

6 7 8 9 10

Edition: July 1, 2005

Connection to the Voltage supply PCB Terminator for CAN1 (switched into upper position = terminator set) Connection Supply Voltage 24V DC Indication Supply Voltage 24V DC CAN--bus, CAN1 Com, 10A, T Terminator for CAN2 (switched into upper position = terminator set) CAN--bus, CAN2 serial Interface NMEA/Coursebus Channel 1 CAN1 Supply Voltage +5V DC Output Channel1 (lights up green = NMEA) Channel1, 1A, T serial Interface NMEA/Coursebus Channel2 Output Channel2 (lights up red = Coursebus) Output Channel2 (lights up green = NMEA) Channel2, 1A, T Output Coursebus Output Coursebus (B4) (lights up red = Coursebus) Function indicator of relay D4, AVAILABLE Coursebus output, 1A, T Function indicator of relay D3, SYSTEM ERROR Statussignals Connection to Sensor PCB Function indicator of relay D1, QS Function indicator of relay D2, SEC CAN2 Supply Voltage +5VDC CAN1 Supply Voltage +5VDC

Remarks

1

2

3

27

26

11 12 13 14

20 21 22

Open

Closed (terminator set)

23

Annex

Kom STD 22

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(shown: “Open position”)

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1 2 3 4 5 6 7 8 9 10 11 12 13

No.

Plug B51 LED H1 Plug B2 Push button B11 Plug B1 Plug B3 Plug B9 LED H2 Switch B5 Push button B39 DIP switch B37 Display Push button B38

Designation

13

12

2

Edition: July 1, 2005

Selection and setting in combination with DIP switch

Connection to Supply PCB (STD 22M) Processor monitoring Connection to the Shaft--Encoder Processor Reset Connection to the NMEA--THREESTATE--MODUL Connection to the step motor Plug to connect external devices in the Service Mode Blinking while “Service Mode” Switching on into Service Mode (development and service only) Selection and setting in combination with DIP switch Selection and setting in combination with DIP switch

Remarks

1

3

11

10

4

9

Annex

8

7

5

6

Kom STD 22

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Sensor PCB

(shown: “Open position”)

Closed (Service Mode ON)

Open

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2

3

4

5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

No. Plug B4 LED H1 LED H2 Terminal L1 Plug B5 LED H3 Ülug B50 Jumper B7 LED H9 Plug B2 LED H6 Jumper B3 Push button B10 LED H7 LED H8 Terminal L2

Designation

7

Edition: July 1, 2005

Connection inductivity primary coil Output voltage for inductie transmission Output voltage for inductie transmission Connection for Ship‘s supply 24VDC Connection inductivity secondary coil Operating voltage relay--supply 12VDC Connection to the Sensor PCB Only for manufacturers application Operating voltage Shaft--Encoder 15VDC Connection for programming FLASH--PROM lights up (red) while programming Must be set to FLASH the processor Prozessor Reset lights up (red) on malfunction of the supply PCB Procerssor monitoring Connection for the fan

Remarks

6

8

Annex

16

9

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Kom STD 22

Designation

Plug B21 LED H4 Jumper B22 Plug B30 Stecker B23 LED H1 Push button B11 Plug B18 LED H3 LED H2 Plug B8 Push button B10

No..

1 2 3 4 5 6 7 8 9 10 11 12

Connection to the ferrite transformer Processor clock MC2 Developement only Internal CAN bus Connection to the terminal Strip PCB Processor clock MC1 Reset function (after flashig of MC1) Connection to flash MC1 Flashing MC1 (light up when Plug B18 is connected) Flashing MC2 (lights up when Plug B8 is connected) Connection to flash MC2 Reset function (after flashing of MC2)

Remarks

1

Edition: July 1, 2005

2

3

4

Annex

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11

7

6

Kom STD 22

Outer Sphere PCB

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