Accuload Iii-d Operator Reference Manual 4z2k1y

Section VI – Appendix Electronic Preset Delivery System

AccuLoad III ALS1 and ALD1 Operator Reference Manual Issue/Rev. 0.5 (4/02)

Caution The default or operating values used in this manual and in the program of the AccuLoad III are for factory testing only and should not be construed as default or operating values for your metering system. Each metering system is unique and each program parameter must be reviewed and programmed for that specific metering system application.

Disclaimer

FMC Technologies Measurement Solutions, Inc. hereby disclaims any and all responsibility for damages, including but not limited to consequential damages, arising out of or related to the inputting of incorrect or improper program or default values entered in connection with the AccuLoad III.

Section VI – Appendix...........................................................

Table of Contents....................................................................

Section I - Introduction..........................................................

Product Description..................................................................

How To Use This Manual..................................................................

Product Blending with AccuLoad III......................................

Sequential Blending....................................................................................................................................................................... Alarm History.................................................................................... Ratio Blending............................................................................................................................................................................... Non-Reset Volumes............................................................................ Event Log........................................................................................... CIVACON Grounding and Overfill Monitoring Transaction Log.................................................................................. .................................................................................................................................................................................. Audit Trail.......................................................................................... AccuLoad Interface Control Board............................................................................................................................................... Digital Inputs...................................................................................... Digital Outputs................................................................................... Section II - Operations............................................................................................................................... Anaputs..................................................................................... Analog Outputs.................................................................................. Run Mode................................................................................................................................................................ Pulse Inputs........................................................................................ Keypad Functions................................................................................................................................................... View Turbine Meter Data................................................................... Communications Monitor.................................................................. Overview................................................................................................................................................................. CIVACON Overfill Monitor.............................................................. Remote Start/Stop.......................................................................................................................................................................... Boolean Algebraic.............................................................................. Additive Monitoring...................................................................................................................................................................... Boolean s...................................................................... Master/Slave Communications ..................................................................................................................................................... Algebraic s.................................................................... Backup Communications Port....................................................................................................................................................... Equation Line Status.......................................................................... Additive Injector Selection..................................................................................................................................... General Purpose Timers..................................................................... Automated Proving Mode.............................................................................................................................................................

Timer Numbers......................................................................... Full Screen and Split Screen Modes.................................................................................................................... Resolution.................................................................................. Keypad Data Entry............................................................................................................................................... Range......................................................................................... Entry to Main Directories.................................................................................................................................... 1-4............................................................................................... Program Subdirectory Selection.......................................................................................................................... 0.1 second................................................................................... Changing Program Code Parameters................................................................................................................. 109 minutes................................................................................ Numeric Data...............................................................................................................................................................................

Options........................................................................................................................................................................................ 5-8............................................................................................... Alphanumeric Data...................................................................................................................................................................... 1.0 second................................................................................... Viewing the Help Messages........................................................................................................................................................

18.2 hours.................................................................................. Exiting to the Main Menu....................................................................................................................................

9-12............................................................................................. Section III - Security................................................................................................................................

1.0 minute.................................................................................. Security..................................................................................................................................................................

code...................................................................................................................................................................................... 45.5 days.................................................................................... Set Parameter Security................................................................................................................................................................ Resetting code...................................................................................................................................................................... 13-16...........................................................................................

1 hour......................................................................................... Section IV - Dynamic Displays.................................................................................................................

7.5 years..................................................................................... Dynamic Displays.................................................................................................................................................

Software Version................................................................................ Keypad Functions........................................................................................................................................................................ Factory Diagnostics............................................................................ Entry to Dynamic Displays.........................................................................................................................................................

Program Mode Diagnostics...................................................... Section I – Introduction.............................................................................................................................

Anaput Test...............................................................................

Dynamic Display System...................................................................................................................................... Analog Output Test............................................................................

System Dynamic Displays........................................................................................................................................................... Digital Input Test................................................................................ Product Dynamic Displays.......................................................................................................................................................... Digital Output Test............................................................................. Recipe Dynamic Displays........................................................................................................................................................... Pulse Input Test.................................................................................. Batch Dynamic Displays............................................................................................................................................................. Pulse Output Test............................................................................... Transaction Dynamic Displays.................................................................................................................................................... Turbine Meter Diagnostics................................................................. Blend Dynamic Displays............................................................................................................................................................. Add-Pak Diagnostics.......................................................................... Software Version................................................................................ Section V - Diagnostics............................................................................................................................. I/O Diagnostics.................................................................................. The I/O diagnostic may be performed on an injector Diagnostics Dynamic Displays............................................................................................................................. not programmed as an Add-Pak. Because Injectors 1 Active Alarms.............................................................................................................................................................................. and 2 cannot be Add-Pak injectors, AccuLoad 1602 Wagner Avenue  P.O. Box 10428  Erie, Pa 16514-0428  Telephone: 814/898-5000  Telex: 19-9902  Fax: 814/899-8927

Section VI – Appendix

Injector 3 corresponds to Add-Pak Injector 1, Configuration 101 – Transmitter Channel Selection AccuLoad Injector 4 to Add-Pak Injector 2, and so ............................................................................................................ on. In order to perform a diagnostic, a Smart Injector Configuration 102 – Meter Pulse Transmitter comm port must be programmed. Note that there is a Integrity.............................................................................................. slight delay when exiting the screen as the AccuLoad Configuration 103 – Pulse Input 3 Function...................................... resets and verifies that the I/O points on the Add-Pak Configuration 104 – Pulse Input 3 Arm............................................. are de-energized........................................................................................................................................................................... Configuration 105 – Pulse Input 3 Meter........................................... Test Inject.................................................................................................................................................................................... Configuration 107 – Pulse Input 4 Function...................................... Initialize....................................................................................................................................................................................... Configuration 108 – Pulse Input #4 Arm........................................... Communications Test.................................................................................................................................................................. Configuration 109 – Pulse Input 4 Meter........................................... Keypad Test................................................................................................................................................................................. Configuration 111 – Pulse Input 5 Function...................................... Display Pixel Test........................................................................................................................................................................ Configuration 112 – Pulse Input #5 Arm........................................... Boolean/Algebraic Processing..................................................................................................................................................... Configuration 113 – Pulse Input 5 Meter........................................... Boolean s............................................................................................................................................................... Configuration 115 - Pulse Input 6 Function....................................... Algebraic s............................................................................................................................................................. Configuration 116 – Pulse Input #6 Arm........................................... Equation Line Status.................................................................................................................................................................... Configuration 117 – Pulse Input 6 Meter........................................... General Purpose Timers.............................................................................................................................................................. Configuration 200 – Pulse Output Directory..................................... Configuration 201 - Pulse Output 1 Function.................................... Timer Numbers..................................................................................................................................................... Configuration 202 - Pulse Output 1 Pulse/Volume............................ Configuration 203 - Pulse Output 1 Units......................................... Resolution.............................................................................................................................................................. Configuration 204 – Pulse Output 1 Max Frequency Range..................................................................................................................................................................... ............................................................................................................ Configuration 205 - Pulse Output 2 Function.................................... 1-4.......................................................................................................................................................................... Configuration 206 - Pulse Output 2 Pulse/Volume............................ Configuration 207 – Pulse Output 2 Units......................................... 0.1 second.............................................................................................................................................................. Configuration 208 – Pulse Output 2 Max Frequency 109 minutes........................................................................................................................................................... ............................................................................................................ Configuration 300 – Digital Input Directory..................................... 5-8.......................................................................................................................................................................... Configuration 301, 305, 309, 313, 317, 321, 325, 1.0 second.............................................................................................................................................................. 329, 333, 337, 341 - Digital Input Function....................................... Critical: Input assignments must be unique [except 18.2 hours.............................................................................................................................................................. general purpose inputs]...................................................................... Critical: Input assignments do not match type 9-12........................................................................................................................................................................ [injector s only].................................................................... 1.0 minute.............................................................................................................................................................. Critical: No digital output assigned for this injector [injector s only].................................................................... 45.5 days................................................................................................................................................................ Critical: Block valves used with sequential blending only..................................................................................................... 13-16...................................................................................................................................................................... Help: Select function for this (DC/AC) input (plus 1 hour..................................................................................................................................................................... terminal connection).......................................................................... Configuration 302, 306, 310, 314, 318, 322, 326, 7.5 years................................................................................................................................................................. 330, 334, 338, 342 – Digital Input Arm Assignment Reset Totals.................................................................................................................................................................................. ............................................................................................................ Erase Event Log.......................................................................................................................................................................... Configuration 304, 308, 312, 316, 320,324, 328, 332, Erase Transaction Log................................................................................................................................................................. 336, 340, 344 – Digital Input Product................................................ Factory Initialize.......................................................................................................................................................................... Configuration 400 – Digital Output Directory................................... Factory Diagnostics..................................................................................................................................................................... Configuration 401, 405, 409, 413, 417, 421, 425, 429, 433, 437, 441, 445, 449, 453 – Digital Output Section VI - Reference.............................................................................................................................. Function............................................................................................. Configuration 000 – Arm Configuration Critical: Input assignments must be unique [except Directory................................................................................................................................................................ general purpose inputs]...................................................................... Configuration 001 – Number of Load Arms............................................................................................................................... Critical: Input assignments do not match type Configuration 002 – Arm 1 Configuration.................................................................................................................................. [injector s only].................................................................... Configuration 003 – Arm 1 Number of Products........................................................................................................................ Critical: No digital output assigned for this injector Configuration 004 – Arm 2 Configuration.................................................................................................................................. [injector s only].................................................................... Configuration 005 – Arm 2 Number of Products........................................................................................................................ Critical: Block valves used with sequential blending Configuration 020 – Number of Injectors................................................................................................................................... only..................................................................................................... Configuration 100 – Pulse Input Directory................................................................................................................................. Help: Select function for this (DC/AC) input (plus terminal connection)..........................................................................

Configuration 402, 406, 410, 414, 418, 422, 426, System 322 - Proving Counters......................................................... 430, 434, 438, 442, 446, 450, 454 – Digital Output System 331 – Run Display................................................................. Arm Assignment.......................................................................................................................................................................... System 332 – Preset Volume Type..................................................... Configuration 403, 407, 411, 415, 419, 423, 427, System 333 – Delivery Volume Type................................................. 431, 435, 439, 443, 447, 451, 455 – Digital Output System 334 – Display Resolution...................................................... Meter Assignment........................................................................................................................................................................ System 400 – Temperature/Density Directory................................... Configuration 404, 408, 412, 416, 420, 424, 428, System 401 - Temperature Units........................................................ 432, 436, 440, 444, 448, 452, 456 - Digital Output System 402 - Reference Temperature................................................ Product Assignment..................................................................................................................................................................... System 411 - Density Units................................................................ Configuration 600 – Analog I/O Directory................................................................................................................................. System 500 – Pressure Directory....................................................... Configuration 601, 611, 621, 631, 641, 651 - Analog System 501 - Pressure Units.............................................................. I/O Function................................................................................................................................................................................. System 600 – Alarm Configuration Directory................................... Configuration 602, 612, 622, 632, 642, 652 – Analog System 601 - Run/Ready Alarm Clearing.......................................... I/O Arm Assignment.................................................................................................................................................................... System 602 to 680to 640 and 671 to 680 - Alarm Configuration 603, 613, 623, 633, 643, 653 – Analog Configuration..................................................................................... I/O Meter Assignment................................................................................................................................................................. System 686 to 695 - Alarm Messages....................................... Configuration 605, 615, 625, 635, 645, 655 - Analog System 700 – Communications Directory......................................... I/O Type....................................................................................................................................................................................... System 701 – Load Arm 1 Address.................................................... Configuration 606, 616, 626, 636, 646, 656 - Analog System 702 – Load Arm 2 Address.................................................... I/O Calibration 1 Counts............................................................................................................................................................. System 703, 708, 713, 718 - Comm Port Function............................ Configuration 607, 617, 627, 637, 647, 657 - Analog System 704, 709, 714, 719 - Baud Rate............................................. I/O Calibration 2 Counts............................................................................................................................................................. System 705, 710, 715, 720 - Data/Parity........................................... Configuration 608, 618, 628, 638, 648, 658 - Analog System 706, 711, 716, 721 - Control.................................................. I/O Low Value............................................................................................................................................................................. System 707, 712, 717, 722 - Timeout................................................ Configuration 609, 619, 629, 639, 649, 659 - Analog System 731 - Comm Link Programming........................................... I/O High Value............................................................................................................................................................................. System 732 - Modbus Endian Protocol.............................................. Configuration 610, 620 - RTD Offset.......................................................................................................................................... System 741 - Prompts Used............................................................... System 742 - Prompt Timeout........................................................... System 100 – General Purpose Directory........................................................................................................... System 743, 746, 749, 752, 755 - Prompt Message........................... Date and Time.............................................................................................................................................................................. System 744, 747, 750, 753, 756 - Prompt Input Type System 101 - Date....................................................................................................................................................................... ............................................................................................................ System 102 – Time...................................................................................................................................................................... System 745, 748, 751, 754, 757 - Prompt Length............................. System 111 - Flow Rate Time...................................................................................................................................................... System 800 – Additive Directory....................................................... System 112 - Flow Rate Descriptor............................................................................................................................................. System 801 - Additive Selection Method.......................................... System 121 - Dynamic Display Timeout..................................................................................................................................... System 802 - Additive Pacing Units.................................................. System 122 - Auto Reset Timer................................................................................................................................................... System 803 - Additive Stop Option................................................... System 131 - Decimal/Comma Select......................................................................................................................................... System 804 - Additive Stop Volume.................................................. System 132 - Start Key Disable................................................................................................................................................... System 805, 808, 811, 814, 817, 820, 823, 826, 829, System 133 - Default/Translated Literals.................................................................................................................................... 832, 835, 838 - Additive Types.......................................................... System 134 - Transaction ID....................................................................................................................................................... System 806, 809, 812, 815, 818, 821, 824, 827, 830, System 135 - Transaction ID Message........................................................................................................................................ 833, 836, 839 - Additive Arm............................................................ System 136 - Number of Batches/Transaction............................................................................................................................ System 807, 810, 813, 816, 819, 822, 825, 828, 831, System 137 – Powerfail Alarm.................................................................................................................................................... 834, 837, 840 – Additive Plumbing................................................... System 151, 152, 153, 154, 155 - Access Code.......................................................................................................................... System 841 to 852 - Smart Injector Address...................................... System 156, 157 - Security Input Access Level.......................................................................................................................... System 861, 866 - Metered Injector K Factor.................................... System 300 – Volume Accuracy Directory.................................................................................................................................. System 862, 867 - Metered Injector Meter Factor............................. System 863, 864, 865, 868, 869, 870 – Injector Section I – Introduction............................................................................................................................ Tolerances.......................................................................................... System 301 - Volume Units......................................................................................................................................................... System 881 – Additive Injection Units Descriptor............................ System 302 - Mass Units............................................................................................................................................................. System 882 - Additive Totals Units Descriptor.................................. System 303 – Volume Descriptor................................................................................................................................................ System 883 - Injection/Totalization Conversion System 304 – Mass Descriptor.................................................................................................................................................... Factor................................................................................................. System 311 – Maximum Preset................................................................................................................................................... System 884 – Clean Line Additive.................................................... System 312 – Minimum Preset.................................................................................................................................................... System 885 - Piston Injector Errors................................... System 313 – Auto Preset............................................................................................................................................................ System 891, 896, 901, 906, 911, 916, 921, 926, 931, System 314 - Auto Preset Increment........................................................................................................................................... 936 – Add-Pak Injector K Factor....................................................... System 315 - Transaction Termination........................................................................................................................................ System 892, 897, 902, 907, 912, 917, 922, 927, 932, System 316 – Recipes per Transaction........................................................................................................................................ 937 – Add-Pak Injector Meter Factor................................................ System 321 - Auto Prove Select..................................................................................................................................................

1602 Wagner Avenue  P.O. Box 10428  Erie, Pa 16514-0428  Telephone: 814/898-5000  Telex: 19-9902  Fax: 814/899-8927

Section VI – Appendix

System 893, 898, 903, 908, 913, 918, 923, 933, 938 Meter Temperature/Density Directory............................................... – Injector High Tolerances.......................................................................................................................................................... Meter 401 – Densitometer Type......................................................... System 894, 899, 904, 909, 914, 919, 924, 929, 934, Meter 407 - S-Mass A Coefficient..................................................... 939 – Injector Low Tolerances.................................................................................................................................................... Meter 408 - S-Mass B Coefficient..................................................... 895, 900, 905, 910, 915, 920, 925, 930, 935, 940 – Meter 411 - Solartron Calibration Units............................................ Maximum Tolerance Errors......................................................................................................................................................... Meter 412 - Solartron DCF................................................................ Meter 413 - Solartron K0................................................................... Load Arm General Purpose Directory................................................................................................................ Meter 414 - Solartron K1................................................................... Load Arm 101, 104 – Permissive Sense...................................................................................................................................... Meter 415 - Solartron K2................................................................... Load Arm 102, 105 – Permissive Messages................................................................................................................................ Meter 416 - Solartron K18................................................................. Load Arm 103, 106 – Permissive Restart.................................................................................................................................... Meter 417 - Solartron K19................................................................. Load Arm 107 – Load Arm ID.................................................................................................................................................... Meter 418 - Solartron K20a............................................................... Load Arm 108 – Flashing Totals................................................................................................................................................. Meter 419 - Solartron K20b............................................................... Load Arm Flow Control Directory.............................................................................................................................................. Meter 420 - Solartron K21a............................................................... Load Arm 201 - Low Flow Start Rate......................................................................................................................................... Meter 421 - Solartron K21b............................................................... Load Arm 202 - Low Flow Start Volume.................................................................................................................................... Meter 422 - Solartron Tcal................................................................. Load Arm 203 - Low Flow Start Percentage............................................................................................................................... Meter 423 - Solartron Pcal................................................................. Load Arm 204 - Low Flow Start Condition................................................................................................................................ Meter 441 - Sarasota Calibration Units.............................................. Load Arm 205 – High Flow Rate................................................................................................................................................ Meter 442 - Sarasota DCF................................................................. Load Arm 206 – Second High Flow Rate................................................................................................................................... Meter 443 - Sarasota K...................................................................... Load Arm 207 - Start After Stop Delay....................................................................................................................................... Meter 444 - Sarasota D0.................................................................... Load Arm 208 - Overrun Alarm Limit........................................................................................................................................ Meter 445 - Sarasota T0..................................................................... Load Arm 209 - Zero Flow Timer............................................................................................................................................... Meter 446 - Sarasota Tcoef................................................................ Load Arm 210 - Valve Delay to Open......................................................................................................................................... Meter 447 - Sarasota Tcal................................................................... Load Arm 211 - Pump Delay to Off............................................................................................................................................ Meter 448 - Sarasota Pcoef................................................................ Load Arm 212 – Valve Fault Timeout......................................................................................................................................... Meter 449 - Sarasota Pcal.................................................................. Load Arm 221 – Clean Line Volume........................................................................................................................................... UGC Densitometer............................................................................. Load Arm 222 – Clean Line Product........................................................................................................................................... Meter 461 - UGC Calibration Units................................................... Load Arm 223 – Clean Line Alarm Limit................................................................................................................................... Meter 462 - UGC DCF....................................................................... Load Arm 224 – Ratio Factor Adjust.......................................................................................................................................... Meter 463 - UGC K0......................................................................... Load Arm 225 – Ratio Factor Time............................................................................................................................................. Meter 464 - UGC K1......................................................................... Load Arm 226 – Block Valve Position........................................................................................................................................ Meter 465 - UGC K2......................................................................... Load Arm Volume Accuracy Directory....................................................................................................................................... Meter 466 - UGC Tc........................................................................... Load Arm 301 –Blend Tolerance (Percentage)........................................................................................................................... Meter 467 - UGC Kt1........................................................................ Load Arm 302 – Blend Tolerance (Volume)................................................................................................................................ Meter 468 - UGC Kt2........................................................................ Load Arm 303 – Blend Correction.............................................................................................................................................. Meter 469 - UGC Kt3........................................................................ Load Arm Communications Directory........................................................................................................................................ Meter 470 - UGC Pc.......................................................................... Load Arm 701 – Report Selection............................................................................................................................................... Meter 471 - UGC Kp1....................................................................... Load Arm 702 – Summary Report Print Time.......................................................................................................................... Meter 472 - UGC Kp2....................................................................... Load Arm 703 – Summary Report Interval............................................................................................................................... Meter 473 - UGC Kp3....................................................................... Load Arm 704 – Report Volume Resolution............................................................................................................................. Other Densitometers.......................................................................... Load Arm 705 – Report Pages................................................................................................................................................... Meter 491 - Other Densitometer Calibration Units Load Arm 706 – Report HM Classification.............................................................................................................................. ............................................................................................................ Meter Flow Control Directory................................................................................................................................................... Meter 492 - Other DCF...................................................................... Meter 201 – Valve Type............................................................................................................................................................. Meter 493 - Other A Coefficient........................................................ Meter 202 – PID Proportional Gain Factor............................................................................................................................... Meter 494 - Other B Coefficient........................................................ Meter 203 – PID Integral Gain Factor....................................................................................................................................... Meter 495 - Other C Coefficient........................................................ Meter 204 – PID Derivative Gain Favor................................................................................................................................... Product 100 – General Purpose Directory.............................. Meter 205 – PID Interval........................................................................................................................................................... Meter 206 – Zero Flow Alarm Timer........................................................................................................................................ Product 101 - Product ID................................................................... Meter 207 – Overrun Alarm Limit............................................................................................................................................ Product 102, 103 – HM Classification............................................... Meter 208 – Flow Adjust Tolerance.......................................................................................................................................... Product 200 – Flow Control Directory.............................................. Meter 209 – Flow Adjust Timer................................................................................................................................................ Product 201 – Minimum Flow Rate................................................... Meter Volume Accuracy Directory............................................................................................................................................ Product 202 – High Flow Rate........................................................... Meter 301 – K Factor................................................................................................................................................................ Product 203 – Second High Flow Rate.............................................. Meter 302 - Dual Pulse Error Count.......................................................................................................................................... Product 204 – Flow Tolerance Percentage......................................... Meter 303 - Dual Pulse Error Reset.......................................................................................................................................... Product 205 – Flow Tolerance Rate................................................... Meter 304 - Dual Pulse Flow Rate Cutoff................................................................................................................................. Product 206 – First Trip Volume........................................................ Meter 310 – Number of Turbine Blades.................................................................................................................................... Product 207 – Second Trip Volume.................................................... Meter 311 – Turbine Meter Diagnostic Tolerance..................................................................................................................... Product 208 – Second Trip Auto Adjust.............................................

Product 209 – Excess High Flow Rate...................................................................................................................................... Recipe x14, x17, x20, x23, x26, x29, x32, x35, x38, Product 210 – Low Flow Rate Alarm Limit.............................................................................................................................. x41, x44, x47 – Injector Volume........................................................ Product 211 – Block Valve Delay to Open................................................................................................................................ Recipe x15, x18, x21, x24, x27, x30, x33, x36, x39, Product 212 – Block Valve Delay to Close............................................................................................................................... x42, x45, x48 – Injector Rate............................................................. Product 300 – Volume Accuracy Directory............................................................................................................................... Recipe x16, x19, x22, x25, x28, x31, x34, x37, x40, Product 301 – Minimum Batch Volume.................................................................................................................................... x43, x46, x49 – Product Using Injector............................................. Product 302 - Meter Factor 1..................................................................................................................................................... Recipe 50 – Clean Line Deduct......................................................... Product 304 - Meter Factor 2..................................................................................................................................................... Minimum Recipe Preset (Read Only)................................................ Product 306 - Meter Factor 3..................................................................................................................................................... Product Flow Rates (Read Only)....................................................... Product 308 - Meter Factor 4..................................................................................................................................................... Section VI - Appendix............................................................ Product 303 - Flow Rate 1......................................................................................................................................................... Product 305 - Flow Rate 2......................................................................................................................................................... Appendix I – Audit Trail........................................................... Product 307 - Flow Rate 3......................................................................................................................................................... Audit Trail......................................................................................... Product 309 - Flow Rate 4......................................................................................................................................................... Appendix II - Alarms................................................................ Product 310 - Master Meter Factor............................................................................................................................................ Product 311 - Linearized Factor Deviation................................................................................................................................ Metered Injector Alarms.......................................................... Product 312 - Meter Factor Variation Select............................................................................................................................. OR: Overspeed Metered Injector....................................................... Product 313 - Meter Factor Percent Change Per NA: No Additive Pulses Alarm.......................................................... Degree Temperature................................................................................................................................................................... RA: Additive Frequency Alarm......................................................... Product 314 - Meter Factor Variation Reference KA: Low Additive Volume................................................................ Temperature............................................................................................................................................................................... Product 400 – Temperature/Density Directory.......................................................................................................................... Appendix III – Metered Injector Map on the Product 401 – Maintenance Temperature ................................................................................................................................. AccuLoad III with ALS1 and ALD1 Firmware Product 402 – High Temperature Alarm Limit.......................................................................................................................... .................................................................................................... Product 403 – Low Temperature Alarm Limit........................................................................................................................... Product 411 – API Table............................................................................................................................................................ Product 412 – Reference Density.............................................................................................................................................. Product 413 - High Density Alarm Limit.................................................................................................................................. Product 414 – Low Density Alarm Limit.................................................................................................................................. Product 500 – Pressure Directory.............................................................................................................................................. Product 501 – Maintenance Pressure......................................................................................................................................... Product 502 – Pressure Coefficient........................................................................................................................................... Product 503 – High Pressure Alarm Limit................................................................................................................................ Product 504 – Low Pressure Alarm Limit................................................................................................................................. Product 511 – Differential Pressure........................................................................................................................................... Product 512 - Minimum Back-pressure Flow Rate ................................................................................................................................................................................................... Product 513 - Minimum Back-pressure Flow Rate Timer......................................................................................................................................................................................... Product 514 - Back-pressure % Reduction................................................................................................................................ Product 515 - Back-pressure Flow Recovery Pressure...................................................................................................................................................................................... Product 516 - Back-pressure Flow Recovery Timer ................................................................................................................................................................................................... Product 521 - Vapor Pressure Calculation Method ................................................................................................................................................................................................... Product 522, 524, 526 - Vapor Pressure.................................................................................................................................... Product 523, 525, 527 - Vapor Pressure Temperature ................................................................................................................................................................................................... Recipe Directory........................................................................................................................................................................ Recipe x01 - Recipe Used......................................................................................................................................................... Recipe x02 - Recipe Name........................................................................................................................................................ Recipe x03 – HM Classification................................................................................................................................................ Recipe x04, x06, x08, x10, x12 – Product Delivered ................................................................................................................................................................................................... Recipe x05, x07, x09, x11, x13 – Product Percentage ...................................................................................................................................................................................................

1602 Wagner Avenue  P.O. Box 10428  Erie, Pa 16514-0428  Telephone: 814/898-5000  Telex: 19-9902  Fax: 814/899-8927

Section I – Introduction of the product. It will count the same number of pulses as if the additive output was stopped at the end of the batch.

Product Description The Smith Meter®AccuLoad III is a multiple microprocessor-based electronic preset instrument designed to control ratio or sequential blending of petroleum or chemical products. Up to four products per arm are possible for sequential blending. When using ALS1 software for sequential blending, the AccuLoad III allows up to four products on one arm. When using ALD1 software, the AccuLoad III allows up to four products on each of two arms. Both the ALS1 and ALD1 software allow one two-product ratio blender.



A is available to start and stop a pump or other electrically operated equipment as well as a program code that will set the time delay of that start or stop.



Two programmable alarm s are available. They operate independently and can be configured to close on a valve fault, on any alarm, or not at all.

Optimum measurement accuracy is attained through the continuous linearization of the meter factor with changes in flow rates. The AccuLoad III is also capable of maintaining back-pressure on the measurement system using either automatic flow optimization or a pressure transmitter. Volumetric correction is calculated directly from published API equations providing precise volumetric measurement results. Precise temperature, pressure compensation, and density correction are options that are available in the instrument.



The AccuLoad III contains the intelligence to control a Smith Meter Model 210 or 215 Digital Control Valve, or an analog valve, that will provide low flow start and multi-stage shutdown.



The AccuLoad III contains the intelligence to automatically reduce the flow of product and ensure the flow is within the pumping capabilities of the system. Once the flow is able to continue at the programmed high flow rate, the AccuLoad III will increase the flow to programmed values.

The dynamic real-time display of the current actual operating conditions of the system provide the operator with valuable system information while the system is operating.



The AccuLoad III, if so programmed, will automatically adjust the final trip point of the batch (Preset).

The AccuLoad III provides several loading system control functions: Additive injection, pump control, alarm control, set stop, valve control, back-pressure control, and automatic adjustment of final trip point. 

Up to twelve different additive injectors can be simultaneously paced or controlled through communications.



The AccuLoad III will monitor and totalize the volume of additive injected by piston-type additive injectors or smart injectors.



The AccuLoad III, if so programmed, will automatically calculate and adjust the additive pulse output to be stopped at the first trip point

7 MN06118L Issue/Rev. 0.5 (4/02)

Critical functions, such as minimum flow rate, excess flow rate, temperature detection, preset volume overrun and memory retention, are monitored by internal circuits. Any failure will signal closure of the valve. Should the valve fail to close within a programmable time period after having been signaled, a is closed. This can be wired through external relays to shut off the pump and/or kill power circuits. Environmental fluctuations within specified limits have virtually no effect on the operation of this control system. AccuLoad III is available in an explosion-proof housing for hazardous locations. (See Bulletin SS06030 for Specifications.)

How To Use This Manual

Section I – Introduction This manual is to be used as a guide for the AccuLoad III. This manual is divided into the following sections: Introduction, Operations, Security, Dynamic Displays, Diagnostics, Program Codes, and Appendix. The "Operations" section describes the daily operation of the AccuLoad III and what is required of an operator to effectively load the product. The "Security" section describes the levels of security available within the AccuLoad III and how they can be configured and utilized.

8 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction The "Dynamic Displays" section describes the information that can be displayed by the AccuLoad III while in the "READY" state or in the Run Mode.

product's next delivery only is adjusted to maintain the correct blend ratio and preset amount.

The "Diagnostics" section describes the diagnostic information that can be displayed by the AccuLoad III.

Ratio blending is the process of mixing multiple products simultaneously during delivery to another storage tank (e.g., a tanker truck). Ratio blending is used primarily when loading speed is an issue, or when the component products do not easily mix.

The "Program Codes" section gives a description of each program code available in the instrument. The “Appendix” lists the default values for the Factory Initialization and a worksheet to write the parameters that are programmed in the AccuLoad III. The examples presented in this manual are for clarity and operator convenience. The values might vary for specific installations and/or operations.

Product Blending with AccuLoad III Sequential Blending Sequential blending is the act of loading multiple products, one at a time, into a storage tank (e.g., a tanker truck). This is most commonly done with products that mix very easily. The AccuLoad III accomplishes sequential blending of multiple products in the following manner. The ratio of varying products is designated in the recipe as a percentage of the total preset. These percentages must total 100%. When the operator enters the preset, the AccuLoad automatically calculates the actual volumes of each product to be delivered. Each of these is delivered as a type of "mini-batch," complete with individual high flow rates, first trip volumes, and so on. The order of product delivery must be included in the recipe definition. If an incorrect product volume is delivered, the volumes of the remaining products are adjusted accordingly. If this adjustment creates a blend intolerance alarm, the operator will be prompted to stop or continue the batch. An exception to this rule is when another delivery of the same product is specified in the recipe. In this case, the volume of that

9 MN06118L Issue/Rev. 0.5 (4/02)

Ratio Blending

The AccuLoad III accomplishes ratio blending of multiple products in the following manner. All products required for the recipe are delivered simultaneously through their own meters, and their corresponding pumps and control valves. Two-stage valves are inappropriate for ratio blending; only digital or analog valves are acceptable. The ratio of the component products is designated in the recipe as a percentage of the total preset. These percentages must total 100%. When the operator enters the preset, the AccuLoad III automatically calculates the actual volumes of each product to be delivered. As stated above, products are delivered simultaneously, each through its own meter. Flow rates are adjusted for optimal blend accuracy while conforming to the programmed system flow profile using Smith Meter's exclusive control algorithm. Should flow rate variations occur, the profile is dynamically adjusted to attain the best possible mix.

CIVACON Grounding and Overfill Monitoring The AccuLoad III s the CIVACON grounding and overfill monitoring system. This feature requires the addition of a CIVACON circuit board internal to the AccuLoad's housing. The interface between the AccuLoad III and the CIVACON system consists of a serial communications link that requires a dedicated communications port on the AccuLoad. The C IVACON communications line may be multi-dropped to up to eight separate AccuLoads, with the actual hardware resident in one AccuLoad. For further information, please refer to the CIVACON software specification.

Section I – Introduction AccuLoad Interface Control Board The AccuLoad Interface Control Board provides additional flexibility to the AccuLoad's standard features. The optional AICB provides ten additional metered additive injector systems. With the optional AICB, the AccuLoad III with ALS1 and ALD1 firmware has the capability of handling up to twelve metered injectors, twelve meter inputs, twelve solenoid valve outputs, and twelve additive pump outputs. The AICB can be mounted in the AccuLoad III housing or in a standalone enclosure. One of the AccuLoad III's four communication ports is required to communicate with the AICB.

All preset and control operations can be performed either locally through the keypad or through communications. The operation described in this section is based on AccuLoad III being operated locally through the keypad. For information on operating through communications, refer to the AccuLoad III Communications Manual.

Run Mode This is the normal driver-controlled mode of operation where a preset volume of product is entered into AccuLoad III. The flow is then initiated, controlled, and stopped by the AccuLoad at the end of the batch.

Keypad Functions The pushbuttons on the keypad perform the following preset functions in the Run Mode:

SET

Used to initiate the pr and paging through r

START

Used to start the deli external permissive s satisfied)

0-9

Used for presetting the quantity to be delivered

CLEAR

Used to clear incorrect entries and to exit from the dynamic displays

ENTER

Used for dynamic displays and selecting the recipe to be loaded

PRINT

Signals completion of transaction when "Print Key" option is selected in program code 315 of the Systems Directory

10 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction STOP





F1

F2

Overview Used to stop delivery at any time (not intended as emergency stop) The "RUN" Mode

permits the operator Used to move the selection arrow up in to select the recipe selection of recipes and navigating the and the preset dynamic displays volume. The operator may also start the Used to move the selection arrow preset volume or down in selection of recipes and observe the dynamic navigating the dynamic displays variables such as flow rate, toggles temperature, In split screen mode, between volume correction one screen view and another; in full factors, transaction screen mode, toggles between one totals, and nonload arm display and another resettable totals. The Toggles betweenAccuLoad full screen and split III normal screen modes processes start-up, flow control and shutdown sequences, and operator-requested stops. Product delivery is controlled by several program code entries. Functions such as first high flow rate, second high flow rate, low flow start, and first and second trip points are automatically controlled and monitored per their program entries. Safety and volume accuracy functions including excess high flow, low flow, overrun, and temperature probe failure are also monitored per their program parameters. If at any time an alarm occurs while in the

11 MN06118L Issue/Rev. 0.5 (4/02)

Ready State or the Run Mode, the AccuLoad III will attempt to shut down the flow and a message indicating an alarm condition will pop up over the current display.

Restart in 5 secs 11/03/99

When the delivery is completed, the display will read as follows: IV 

800

 GAL

0 Batch Complete

The "batch complete" message will flash, alternating with the time and date. Depending on how the AccuLoad III is programmed, a transaction can be ended by pressing the "PRINT" button, by a communication command, or by an external input. If the "STOP" button for the preset position is pressed during flow, and if the Start after Stop delay is programmed, the preset position will display a screen similar to that shown below:

Section I – Introduction Once the time-out has been reached, the display will read "Press Start to Continue" alternating with the time and date.

Additive injector provides the capability of the AccuLoad monitoring the additive products that are being injected. The AccuLoad III monitors IV  0  GAL the injector switches for a change 100 of state and counts the errors if no Press Start change is detected to Continue before the next injection. An alarm will be set if the number The operator can then of errors exceeds the press "START" and programmable continue the batch. If maximum. program code 211 is programmed to disable the time-out, the display will read as above, with the "Press Start to Continue" message alternating with the time and date.

Remote Start/Stop Two of the AC or DC digital inputs can be programmed to be used for Remote Start/Remote Stop operations. When the power is applied to these s, the AccuLoad III will respond as though the "START" or "STOP" keys have been pressed on the keypad.

Additive Monitoring

Master/Slave Communication s The firmware has been designed with a Master/Slave type of communications, with the AccuLoad as master and the Additive Injector System as slave. The AccuLoad constantly monitors the Additive System for its status, polls for additive totals, and signals the system when to inject the additive -- all through the communications line.

The AccuLoad III communications package has also been designed with a -through communications mode. In this operational mode, the supervisory computer can talk to the Additive Injector System through the communication lines that have been run to the AccuLoad and from the AccuLoad to the Additive Injector System(s). (This is further described in the AccuLoad III Communications Manual.)

Backup Communication s Port Note: This option applies only to Revision 10 firmware, or above.

The communications interface allows two communications ports to be programmed for control. (On revisions prior to Revision 10, only one of the four communications ports could be programmed for "poll and authorize" or "remote control.") This restriction has been lifted to allow a backup automation system to be set up on a second port. If can

be configured just like the primary system. It is imperative to ensure that only one port is issuing control commands. Because both communications ports are programmed for control, and the AccuLoad will not refuse these commands, two ports issuing commands simultaneously could well result in chaos. With two communication ports programmed for control functions, a command from either port will reset the communications timer. If the automation system is designed such that the backup is to poll the AccuLoad for alarms so that it can recognize when a communications alarm occurs, then the time between these alarm status requests must exceed the communications timeout programmed. Otherwise, this alarm status polling will be sufficient to prevent a communications alarm. The communications timeout for the first port programmed for host communications will be used.

12 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Additive Injector Selection When the AccuLoad III is operating the additive selection can be programmed to be either automatic or manual, depending on how Code 801 of the Systems Directory has been programmed.

After the recipe been Select Recipe has selected, press ­> Recipe 1 "ENTER." The Recipe 2 following will be Press Print displayed: 3.

for Help

Select Injector

Help: Press up or down arrow to select recipe. Press ENTER when done.

Code

Description

801

Manual/Auto Additive Injector Option must be programmed to either: Auto injectors -- the additive outputs that are programmed in the AccuLoad III will automatically be selected for each batch according to the programming in the recipe definition

­>

Help: Press up or down arrows to select injector. Press SET key to toggle injector on/off. Press ENTER when done. 4.

Press the "SET" key to toggle Injector #1 from "OFF" to "ON." After Additive Injector #1 has been selected to either "ON" or "OFF," press the down arrow key and continue selection with the next injector.

5.

When the additive selection is complete, press the ENTER key.

Manual injectors where the operator is prompted at the beginning of each transaction Manual injectors where the operator is prompted at the beginning of each batch The operation is as follows for manual selection of additives. 1. Select Recipe. 2. The driver or operator is required to select a recipe. Using the up and down arrow keys, the display will read as follows:

13 MN06118L Issue/Rev. 0.5 (4/02)

INJ #1      OFF INJ #2      OFF Press PRINT for Help

Recipe 1 Enter Preset Volu ­>

0 GAL

Section I – Introduction Press START four when Ready

Automated Proving Mode The AccuLoad III firmware provides an automated proving mode of operation. When the automated proving mode is activated, the AccuLoad will calculate the meter factor for a proving run based on information that is obtained during the prove. The operator can select the flow rate and meter factor that is being proved through the keypad of the AccuLoad. After the prove is complete the operator enters the prover volume and prover temperature and the AccuLoad will calculate the new meter factor. The operator has the choice of ing it to the program or ignoring it. The AccuLoad also has the capability of providing an average meter factor over a maximum of ten proves. This feature allows the operator to prove the meter on all

products, and four meter factors and associated flow rates for each product without having to enter the program mode for each product and meter factor.

recent value for this entry will be displayed. If this value is acceptable, the operator need only press "ENTER."

since the recipe determines the product being proved. Note that only recipes comprising 100% of a single product may be delivered when proving. Enter Prover Coefficient

Entry to the Automated Proving Mode requires several conditions to be met. 1.

2.

3.

The Automated Proving Mode must be enabled via System Code 321. The programmed security must be met. Then when normal conditions are met for starting a transaction (pressing the "SET" key or receiving authorization via communications), the Automated Proving Mode will be activated. To initiate the proving sequence, the AccuLoad will prompt for the prover coefficient of cubical expansion. Note that the most

­>

0.000186005

11/03/99

Select Recipe ­>

Recipe 1 Recipe 2

4. The AccuLoad III will prompt for the low flow start volume. If low flow start is not desired, enter zero. Press "ENTER."

Press PRINT for help

Using the up and down arrow keys, select the required recipe.

Enter Low Flow Start Volume ­>

100 Gal

11/03/99

5.

Next, the AccuLoad III will display the "Select Recipe" prompt. If in remote control communications mode, only those recipes allocated will be available for selection. Recipes must be selected before the meter factors,

14 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction 6. Next, the operator must select the meter factor and flow rate for proving.

flow rate rampdown from first trip to the end of the batch will be the same as if not proving.

10. The AccuLoad III will prompt for the prover temperature. Press ENTER to have the meter factor calculated.

13. If "Reject" or "Save" is selected, the AccuLoad III will Select Meter Factor to Prove return to the Run If, after the batch is Mode display completed, the ­> #1 0.99850 Meter Temperature 60.0F where the #2 0.99999 operator presses Enter Prover #3 1.00000 transaction can Temperature "PRINT," the display #4 1.00055 be ended. If reverts to the Ready ­>  60.5F "Average" is Mode display and will selected, the not go through the Batch Complete Move the up or down AccuLoad III will Auto Prove Sequence. arrow keys to the then average all meter factor meter factors in 9. When the batch 11. The AccuLoad III associated flow rate the buffer (up to has completed, will then calculate that is required. Note ten of them). The the AccuLoad will the meter factor. that only those factors average meter prompt for the The new meter currently programmed factor will be actual prover factor will be will be offered as displayed. Select volume. Enter the displayed. selections. Press "Save" to prover volume ENTER after entering the and press the selection. average meter "ENTER." #1 0.99850 factor into the New Meter  7. Enter the batch Factor Program Mode. Raw Meter Volume  1000.94 GAL Average Flow amount desired. Rate

Recipe 1 Enter Preset Volume ­> 

­>

Enter Prover Volume 1000

1000 GAL

Press "START" to begin flow. The flow rate associated with the selected meter factor will be used as the high flow rate. The batch will be delivered. The

Press ENTER to continue

Batch  Complete

Press START when ready

8.

Average Meter Factor  

"Batch Complete" will flash with the time and date.

15 MN06118L Issue/Rev. 0.5 (4/02)

­>

Continue Save

12. When the ENTER key is pressed, the AccuLoad III will display the following screen. New Meter Factor   0.98375 ­>

Reject Save Average Re­enter  prove values

Section I – Introduction 14. If "Save" is selected, the AccuLoad III will the average meter factor and will return to the "RUN" mode display where the transaction can be ended or a new batch can be started. If "Continue" is selected, a new batch can be started allowing the AccuLoad III to continue proving at this rate. Note that if the AccuLoad III is in remote control mode, authorization is required for each batch. 15. Each time a transaction is ended and a new transaction is begun, the AccuLoad III will start a new prove with Step 1. 16. In the event that the meter factor is not successfully ed, the AccuLoad III will display a message indicating that the

meter factor was rejected.

Full Screen and Split Screen Modes While in RUN mode, the AccuLoad III operates in one of two screen modes: full and split screen. In split screen mode, load arms 1 and 2 appear side by side, with a black border around the active view. Use the F1 key to toggle between one view and the other. Use the F2 key to switch from split to full screen mode. If the AccuLoad is in full screen mode, pressing F2 will shift from one full-screen load arm display to the other full-screen load arm display. The chart below illustrates the keystrokes that move between states, given the starting screen state. Split Screen (Arm 1)

Split Screen (Arm 2)

F1

Split Screen (Arm 2)

Split Screen (Arm 1)

F2

Full Screen (Arm 1)

Full Screen (Arm 2)

Keypad Data Entry All programming information is entered via the keypad or through communications. This document will describe information being entered via the keypad. The program codes for AccuLoad III are divided into five main directories plus Diagnostics. The main directories are as follows:     

Configuration Directories System Directories Load Arm Directories Meter Directories Product Directories

The subdirectories for each of the five main directories are as follows: Configuration Directories Code

000

100

Descriptio n Load Arm Configurati on Directory Pulse Input Directory

200

300

400

600

Pulse Output Directory Digital Input Directory Digital Output Directory Analog I/O Directory

System Directories Code

100

300

400

500 600

700

800

Load Code

16 MN06118L Issue/Rev. 0.5 (4/02)

Descriptio n General Purpose Directory Volume Accuracy Directory

Temperatur e/Density Directory Pressure Directory Alarm Configurati on Directory

Communica tions Directory Additive Directory Arm Directories

Section I – Introduction

100

200

300

700

Descriptio n General Purpose Directory Flow Control Directory Volume Accuracy Directory

Communica tions Directory Meter Directories Code

200

300

400

Descriptio n Flow Control Directory Volume Accuracy Directory

Temperatur e/Density Directory

Product Directories Code

100

200

300

400

500

Descriptio n General Purpose Directory Flow Control Directory Volume Accuracy Directory

Entry to Main

F2

Not used in Program Mode Directories



1. through Close the menus the Used to move up Security input if Used to move downconfigured. through the This will provide the menus first step for Used for adding signs to values being access to programmed program codes. (At the factory, no Decimal point, for values requiring Security input is one configured, so none is required.)



+/-

.

 

Used for alphanumeric entries

AccuLoad III Rea FMC Smith Meter I

Temperatur e/Density Directory Pressure Directory

The pushbuttons on the keypad perform the following functions while the instrument is in the Program Mode: 0–9

Used to enter the access code and for data entries

CLEAR

Used for clearing incorrect entries or for getting to an exit point

ENTER

Used to enter the Program Mode security access code, to enter the subdirectory, and to enter program data

START

Not used in Program Mode

SET

Page scrolling

PRINT

Used to access Help Messages

Press SET Key 10/03/99        16:

2. Press "ENTER." This displays the main menu.

­>

3.

Move the arrow to the Program Mode menu and press "ENTER." This will display the "Enter code" screen.

Enter co ­>

STOP

Used to set the security level

F1

Not used in Program Mode

17 MN06118L Issue/Rev. 0.5 (4/02)

Main Menu Dynamic Displays Print Menu Program Mode Menu Diagnostics Menu

XXXX

Section I – Introduction 4.

5.

6.

  

Enter the access code. (The access code preset at the factory is "0".) For security, any digit entered will be displayed as an "X". (Access codes can be up to four digits long.)

directory required. Pressing the ENTER key will display the subdirectories in that Press ENTER with the directory. To select arrow in front of one of the Config Directories "System Directories" subdirectories, move ­> 000  Load Arm Configuration to enter the systems the arrow by using the 100  Pulse Inputs directories. The up and down arrow 200  Pulse Outputs following screen will keys to the be displayed. More… subdirectory required. Press "ENTER." Once the arrow is in This checks for front of the desired System Pressing the down the proper access subdirectory, press Directories arrow will display the code. If it is ENTER to display the remainder of the ­> 100     Gen correct, the menu for that Purpose Dir Configuration following will be subdirectory. The 300     Vol Directory, which is as displayed. same steps are used Accuracy Dir follows: 400 to get to the specific Temp/Dens program codes. Dir  300 DC & AC Program Mode Menu More… Example: ­> Config DirectoriesDigital Inputs  400 DC & AC System Directories Load Arm 1 Directories Digital Outputs Program Mode M More…  600 Analog Pressing the down Config Directories Inputs/Outputs arrow will display the ­> System Directories remainder of the Pressing the Load Arm 1 Directo 8. If an incorrect System Directories, down arrow key access code was which is as follows: More… will display the entered, the last four items on following prompt  500 Pressure the menu, which will appear. 1. Select the Directory are as follows: required directory  600 Alarm by moving the Load Arm 2 Enter codeDirectory cursor with the up  700 Directories ­> XXXX and down arrow Communications Recipe Directory Access Denied key on the Directory Exit Without Press CLEAR to re­enter keypad.  800 Additive Saving



Diagnostics

7.

Press ENTER with the arrow in front of "Config Directories" to enter the configuration

directories. The following screen will be displayed.

10. Repeat Steps 3, 4, and 5 to re-enter Program Mode.

Directory

9.

Press CLEAR to return the display to the "Enter code Screen" in Step 3.

Program Subdirectory Selection Once in the Program Mode menu, move the arrow to the main

18 MN06118L Issue/Rev. 0.5 (4/02)

Program Mode M ­>

Load Arm 2 Directo Recipe Directory Exit Without Savin More…

Section I – Introduction 2. Press the ENTER key.

Changing Program Code Parameters

to type the required data.  

The program codes represent parameters 203 Lo Flo  ­> 100 Gen Purpose  St % that can be changed Enter  200 Flow Control to enhance the percent of  300 Vol Accuracy of preset forperformance delivery  More… AccuLoad III or to during low  accommodate flow start application changes. 3. Choose the There are three types required of parameters in subdirectory by 6. Press the ENTER AccuLoad III: codes moving through key on the that require numerical the menu using keypad. The data, codes where an the up and down display will return option can be arrow keys. to the submenu, selected from a list, and the new value and codes where will appear on the alphanumeric data is Load Arm 2 Directories screen. entered. Once a code 100 Gen Purpose  has been selected, ­> 200 Flow Control change the 300 Vol Accuracy 200 Flow Control Arm 2 programmed contents More… 201 Lo Flo St Rate by entering a new 202 Lo Flo St Vol value through the ­> 203 Lo Flo St % keypad. 4. Press the ENTER More… key. This will display the menu for the 7. To exit at any subdirectory. point in Program Load Arm 2 Directories

mode, press the CLEAR button. 200 Flow Control Arm 2 Each time the ­> 201 Lo Flo St Rate CLEAR key is 202 Lo Flo St Vol pressed, the 203 Lo Flo St % AccuLoad III will More… back out one menu level. Repeat this step 5. Indicate the until the Ready appropriate mode is reached. parameter by using the keypad

19 MN06118L Issue/Rev. 0.5 (4/02)

Numeric Data The numeric data is entered into the program codes via the keypad just as numbers are entered into a calculator. The number of digits for each entry is listed in the Reference section of this manual. Example: To change the Level 1 Access Code for parameter 151, do the following: 1. Choose the General Purpose Directory submenu from the System Directories menu.

­>

Date and  Time Units &  Identifiers Timeouts Display &  Control Security

2. Select "151 Level 1 Access Code" from the Security submenu.

Security ­>

151 Lev 1  Access Code 152 Lev 2  Access Code 153 Lev 3  Access Code

Section I – Introduction Options Codes that have a number of options are changed by moving the arrow to the option required by the application, then pressing "ENTER."

3. To specify a new Level 1 Access Code, enter the desired code number.

The parameters that

Press PRINT require alphanumeric for help

data are the codes that display Product Messages, Prompt 3. The new value Messages, or will be stored and Permissive Messages the display will on the displays of revert to the AccuLoad III, or submenu. Notice provide information to that the new value be printed out on the appears beside Bill of Lading the parameter on Emulation. When the submenu adding or changing display. information in these alphanumeric 000 Load Arm Configuration program codes, the 001 Number  keys listed below ­> of Load Arms 002 Arm1  perform the following Config functions.

151 Lev 1  Example: To Access Code Enter Access configure Load Arm 1 code for  for sequential this security  blending, choose the level Load Arm

Configuration submenu from the Configuration Directories menu.

4. Press ENTER to store the new value. The display will revert to the submenu and will indicate the new value.

Straight Alphanumeric SequentialData Ratio

­>

1. Position the cursor beside "002 Arm1 Config" and press ENTER.

003 Arm1 Num Prods More…

­>

Security       151 Lev 1  Access Code 152 Lev 2  Access Code­> 153 Lev 3  Access Code More…

Note: If an incorrect value is entered on the screen and has not been stored, the value can be cleared by pressing CLEAR twice and a new value can then be entered.

000 Load Arm Configuration       Note: An entry that 001 Number  requires a relay to also be of Load Arms 002 Arm1  set up for proper operation will display a critical Config 003 Arm2  message if the relay has Config not been programmed.

More…

2. The following screen will appear. Position the cursor beside the desired configuration and press ENTER.

002 Arm1 Config      

20 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Key

Description

ENTER

SET

2. Position the Recipe Directory       cursor beside Enter Recipe Moves the character from the character "Select Recipe" ­> enters the data # set to the ID line. Also Select  and press into the instrument's memory after END Recipe ENTER. The has been selected from the character set following display will appear. Moves the cursor six positions to the right



Moves the cursor one position to the right each time it is pressed









Selects the next block of characters. An example of this is changing from uppercase letters to lowercase letters. The blocks of characters available in AccuLoad III are as follows:

ABCDEFGHI JKLMNOPQ RSTUVWXY Z#* abcdefghijk lmnopqrstu vwxyz&@ 0123456789 < > ( ) ? ! . ,' - " / + = _ END

Example: 1. Choose the Recipe Directory submenu from the Program Mode menu by placing the cursor beside the desired option and pressing ENTER. The following display will appear.

21 MN06118L Issue/Rev. 0.5 (4/02)

more…

5. Position the cursor beside "Recipe Name" and press ENTER. The Recipe Directory following display ­> Recipe 1  Recipe 1 will appear. Recipe 2  Recipe 2 Recipe 3  Recipe 3

Moves the cursor one position to the left each time it is pressed

 and 

03 HM Class

    ­>

3. Position the cursor beside "Recipe 1 Recipe 1" and press ENTER. The following display will appear.

        02 Recipe Name

6. To change or add information, move the arrow to the required set of Recipe 1 characters using ­> Program  Parameters the up and down Read­Only  arrows on the Parameters keypad. Then, using the left and right arrows, move the cursor 4. Position the to the character cursor beside required. "Program Parameters" and press ENTER.  ­> The following display will appear.

­>

ABCDEF TUVWXY abcdef tuvwxy 012345 ­"/+=_       

       ^ Recipe 1 01 Recipe  02 Recipe Name Used 02 Recipe  Name

ABCDEF TUVWXY abcdef tuvwxy 012345 ­"/+=_

      

Section I – Introduction 7. Repeat Step 6 until the desired ID is displayed, then press ENTER.  ­>

       ^

in the Program Mode if the message "Press PRINT for help" is displayed on the bottom of the screen. Where there is room on the display, some parameters will display the Help message without requiring the PRINT key to be pressed.

that shown below will

Press PRINT appear. for help

Programming Erro ­> A1M1 301 K  Factor A2M1 301 K  Factor A1M1 201  Valve Type more…     PRINT=error  Select the configuration for msg this load arm: Straight Product, Sequential blender or Ratio blender.

2. Press PRINT to display the following help message.

02 Recipe Name

8.

Example: To view the help message The display will associated with Load revert to the Arm Configuration Recipe 1 parameter 002, submenu, and the choose "000 Load new parameter for Arm Configuration" recipe 1 will from the Configuration appear. Directories menu. The following display will Recipe 1appear. ­>

01 Recipe  Used 02 Recipe  Name 03 HM Class­> more…

When all changes are complete, press "CLEAR" to back out through the menu system and return to the main screen. If programming errors 000 Load Arm Configuration 001 Number  exist, the operator will of Load Arms be prompted to 002 Arm1  correct them prior to Config 003 Arm1 Num exiting Program Prods Mode. More…

Viewing the Help Messages The AccuLoad III features unique Help Messages that allow the operator to have at his fingertips the ability to review what is required or what the options are for an individual program code. Simply press the "PRINT" key while

Exiting to the Main Menu

1. With the cursor beside "002 Arm1 Config," press ENTER. The following display will appear.

Programming Errors Exist View Error  ­> List Exit with  Errors Exit without Changes

Select "View Error List" for a complete 002 Arm1 Config                 Sequential listing of all Straight programming errors. ­> Sequential A screen similar to Ratio

22 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction For additional information regarding a specific error, use the up and down arrow keys to position the cursor beside the error and press PRINT on the keypad. A screen similar to that shown below will appear.

"Programming Errors Exist" display. Select "Exit with Errors," then press ENTER, to return to the Main Menu without correcting existing errors. Select "Exit without Changes," then press ENTER, to return to the Main Menu without saving any changes.

The security menu can be found by selecting System Directories from the Program Mode Menu, then choosing General Purpose Directory, then Security.

A1M1  301 K Factor

Note: The menu option "Exit with Errors" is available only with Revision 2 and above firmware.

Entry must not be zero.

Press CLEAR twice to return to the

Security The AccuLoad III provides the ability to set up five levels of security. Each level may have an access code of up to four digits. Each parameter in the database may be assigned a security level and may not be changed unless that security restriction has been met. This allows access to sensitive parameters, such as those that affect volume accuracy, to be restricted to a higher level of security than other parameters that can be protected at a lower level. The highest level of

security is level 5; the lowest is level 1. If one of the two security switches is set for low level security, that switch must also be active to access a higher level of security. Security levels must be programmed contiguously, beginning with level one. For example, if only two levels of security are desired, they must be levels one and two. Note: The operator must have the highest security level programmed in the unit in order to change any data on the security menu.

23 MN06118L Issue/Rev. 0.5 (4/02)

­>

Pressing ENTER with the arrow in front of "Security" will display the Security menu.

From this menu, access codes can be programmed for each level of security desired for the application. If the operator wants all the parameters set to the same security level, the "Set Parameter Security" option can be used. Note that before a security level higher than Level 1 can be assigned to a parameter, an access code must be assigned to that security level; otherwise, it will not appear on the menu of level choices.

Security

code

­>

151 Lev 1 Select the level of Access Code security desired on 152 Lev 2  the Security menu by Access Code 153 Lev 3 moving the arrow to Access Code the selection and More…

Additional items on the menu include the following:   

154 Lev 4 Access Code 155 Lev 5 Access Code Set Parameter Security

pressing ENTER. This will display the screen from which codes can be entered. The entry can be from one to four digits with a zero entry removing the access code requirement.

151 Le Code  

Enter  for th securi

Section I – Introduction Moving the arrow to the desired level and pressing the ENTER key will display the following screen:

After the code has been entered, press ENTER to save the code in memory and return the display to the Security menu. If more than one security level is defined, code entry will determine which of the parameters are eligible for modification. The highest level of security programmed is required when changing the parameters on the Security menu.

need to be set to a higher security, do the following: 1. Select the parameter that requires a higher level security.

­>

137 Powerfail Alarm ­> Enable    Disable

Press PRINT for h

When "Yes" selected and ENTER key pressed, AccuLoad automatically set security for parameters, which be displayed follows on Security menu:

Set Parameter Security When "Set Parameter Security" is selected on the Security menu, all the parameters in the unit can be set to Security Level 1. Pressing ENTER will display the following screen:

is the is the will the all will as the

2. Press the "STOP" key.

137 Powerfail Ala

Select Security Le ­> Level  Level  Level 

This display indicates that the security level Securityis currently set to Level 3.

­>

Select Security Level

154 Lev 4  Access Code 155 Lev 5  Access Code Set  Parameter  Security More…

­>

more…

In this example, all parameters in the AccuLoad are set to Level 3 security. If a few of the parameters

24 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction 3. To change to Level 4 security, move the cursor to Level 4.

To change the parameter, Program Mode must be exited and the Level 4 137 Powerfail Alarm code entered.

Select Security Level ­>

4. Press "ENTER." The new security level has been changed to Level 4 and the data has been stored in memory. The screen then returns to the parameter as seen in Step 1. In order to change Parameter 137, the operator now must enter Program Mode with his Level 4 code. If an associated switch input has been assigned to Level 4, it will also have to be closed. If these steps are not taken, the following screen will be displayed:

Resetting code To reset the codes that are programmed in the AccuLoad, Jumper J22 on the KDC board must be in place. Moving the jumper from its parked position to both pins (see the Installation Manual) and power cycling the AccuLoad will temporarily reset all codes to 0. This allows the operator to enter Program Mode and set the code(s) as desired. If the unit is power-failed and the jumper removed before a Program Mode edit session has occurred, the codes will revert to their former values.

Caution: Do not leave the jumper in position. If left on the pins, the Access Denied codes will be reset every time the This parameter cannot be modified unit goes through a at the current security access level. power cycle. Press any key

25 MN06118L Issue/Rev. 0.5 (4/02)

When the codes have been reestablished, move the jumper back to its parked position.

Blend, Diagnostics.

The dynamic display screen will remain displayed for the time period that was programmed in Code 121. This code may be accessed by choosing Systems Directories, then General Purpose Directory, then Timeouts. If a 0 is entered in Code 121, the display will remain until the CLEAR button is pressed. The AccuLoad III will continue to function normally while the display is on.

Dynamic Displays This section describes informational displays that can be viewed while in the Run or Ready Mode. These displays are "dynamic" in the sense that the displayed values reflect current actual conditions and continuously update while being viewed. The Dynamic Display menu is selected by pressing ENTER while in the Run or Ready Mode. The Dynamic Display menu will appear, allowing the operator to select from the following menu:

Keypad Functions The keys on the keypad perform the following functions when accessing the dynamic displays: 0–9

Not Used



Used to navigate b through the menu displays. When in displays, the up ar backward through

Dynamic Displays ­>

System Product Recipe more…

Additional Dynamic Displays, available but not appearing on the initial screen, are Batch, Transaction,

and



Once in the dynam works like the up a backwards through



Once in the dynam works like the dow forward through th

Section I – Introduction 

Used to navigate forward throughFlow (Arm 1) Flow (Arm 1) the menu to get into the displays.Flow (Arm 2) When in the dynamic displays, the Flow (Arm 2) down arrow also moves forward More … System through the displays.

3. dynamic To move through Used to exit the display the displays, ENTER Used to enter the Dynamic Display press either the  menu and to enter the dynamic or  key to move displays from the menu backwards Note: Keys not listed are through the not used in the dynamic displays. Press displays. either the  or  key to move Entry to Dynamic forward through Displays the displays. The following steps should be used to Inj 1 Prg 0 enter the dynamic Inj 2 Prg 0 Inj 3 Prg 0 displays. While in the Inj 4 Prg 0 Run or Ready mode of the AccuLoad III, more…  System the following steps should be followed. CLEAR

1.

4.

Press "ENTER." This will display the Dynamic Displays menu.

Continue using the arrow keys to display the dynamic information needed.

Dynamic Displays ­>

5.

System Product Recipe more…

2.

Move the arrow to the displays to be viewed and press "ENTER."

To end the review of dynamic displays, either let the timer expire or press CLEAR to return to the run mode screen.

26 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Dynamic Display System

System Dynamic Displays

Dynamic displays are grouped into six categories: system, product, recipe, batch, transaction, and diagnostics. Displays may be accessed by selecting Dynamic Displays from the Main Menu, then using the up or down arrow keys to select the desired category. Note: On Revision 4 and above firmware, all flow rates reduced by backpressure control are indicated by an asterisk (*) on the AccuLoad display screen.

Description Current Flow Rate in Units/Min for Arm 1

Flow (A

Current Flow Rate in Units/Hour for Arm 1

Flow (A

Current Flow Rate in Units/Min for Arm 2

Flow (A

Current Flow Rate in Units/Hour for Arm 2

Flow (A

Current Recipe for Arm 1

Recipe

Current Recipe for Arm 2

Recipe

Time of Last Power Fail

PF 12:0

Injector 1 Current Pulse Rate

Inj 1 Prg

Injector 2 Current Pulse Rate

Inj 2 Prg

Injector 3 Current Pulse Rate

Inj 3 Prg

Injector 4 Current Pulse Rate

Inj 4 Prg

Injector 5 Current Pulse Rate

Inj 5 Prg

Injector 6 Current Pulse Rate

Inj 6 Prg

Injector 7 Current Pulse Rate

Inj 7 Prg

Injector 8 Current Pulse Rate

Inj 8 Prg

Injector 9 Current Pulse Rate

Inj 9 Prg

Injector 10 Current Pulse Rate

Inj 10 P

Injector 11 Current Pulse Rate

Inj 11 P

Injector 12 Current Pulse Rate

Inj 12 P

Current Mass Flow Rate

Flow (A

Current Mass Flow Rate

Flow (A

Product Dynamic Displays Product dynamic displays show all data associated with a specific product. Selecting "Product" from the Dynamic Displays menu results in a screen similar to

27 MN06118L Issue/Rev. 0.5 (4/02)

that shown to the right. (Up to four products are possible for each arm. If a product position is not configured, it will not appear on the submenu.) Position the cursor beside the appropriate option, then press ENTER.

Section I – Introduction Gross at Standard Temperature and Pressure Batch

Dynamic Displays ­> Mass Batch

GSV Ba

Mass B

Raw Transaction Volume

IV Tran

Gross Transaction Volume

GV Tran

A listing of product dynamic displays, as well as the format in which the information appears, is set forth in the table below.

Gross at Standard Temperature

GST Tr

Gross at Standard Temperature and Pressure

GSV Tr

Mass Transaction Amount

Mass T

Valve Status (only available on Revision 3 and above firmware)

Valve R

Current Mass Flow Rate

Flow (A

Note: On Revision 10 and above firmware, mass flow rate is reported in units as selected in System Parameter 302. Time is reported in units as selected in System Parameter 111.

Current Mass Flow Rate

Flow (A

Description Current Flow Rate in Units/Min Current Flow Rate in Units/Hour Current and Average Temperature Current and Average Density Average API Average Reference Density Average Relative Density Batch Average Pressure Batch Average Vapor Pressure Current and Average Meter Factor Batch Average CTL

Recipe Dynamic Displays Recipe dynamic displays show all data associated with a programmed recipe. Selecting "Recipe" from the Dynamic Displays menu results in a screen similar to that shown to the right. If the operator fails to enter a recipe number, a listing of all currently configured recipes will appear. Position the cursor beside the appropriate option, then press ENTER.

Dynamic Display ­> Enter  Select

A listing of recipe dynamic displays, as well as the format in which the information appears, is set forth in the table below.

Batch Average L Current Valve Requested Position Current Percentage of Batch Desired Percentage of Batch

Description

Indicated (Raw) Volume

Recipe Name and Number

Recipe

Gross Batch Volume

IV Volume for the Transaction

IV Reci

Gross at Standard Temperature Batch

GV Volume for the Transaction

GV Rec

28 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction GST Volume for the Transaction

Batch Average CTL

Batch A

GSV Volume for the Transaction

Batch Average L

Batch A

Mass Volume for the Transaction

Additive 1 Batch Total

Add 1 B

Additive 2 Batch Total

Add 2 B

Additive 3 Batch Total

Add 3 B

Batch Dynamic Displays

Dynamic Displays

Batch dynamic displays show all data associated with a specific batch. Selecting "Batch" from the Dynamic Displays menu, then indicating a load arm, results in a screen similar to that shown to the right. Type a batch number to indicate a specific past batch, or press ENTER for current or last batch data.

Additive 4 Batch Total

Add 4 B

Additive 5 Batch Total Press ENTER for current or last batch.

Add 5 B

Additive 6 Batch Total

Add 6 B

Additive 7 Batch Total

Add 7 B

Additive 8 Batch Total

Add 8 B

Additive 9 Batch Total

Add 9 B

Additive 10 Batch Total

Add 10

Additive 11 Batch Total

Add 11

Additive 12 Batch Total

Add 12

Select Batch

A listing of batch dynamic displays, as well as the format in which the information appears, is set forth in the table below.

Description Recipe Name and Number Raw Batch Volume Gross Batch Volume Gross at Standard Temperature Gross at Standard Temperature and Pressure Mass Batch Amount Batch Average Temp Batch Average Density Batch Average Pressure Batch Average Meter Factor

29 MN06118L Issue/Rev. 0.5 (4/02)

Transaction Dynamic Displays Transaction dynamic displays show all data associated with a specific transaction. Selecting "Transaction" from the Dynamic Displays menu results in a screen similar to that shown to the right. Position the cursor beside the appropriate load arm, then press ENTER.

Section I – Introduction Dynamic Displays ­> Arm 1 Arm 2

A listing of transaction dynamic displays, as well as the format in which the information appears, is set forth in the table below. Description Indicated (Raw) Transaction Volume

Blend dynamic displays are specifically designed for blending applications, and are not selectable unless the AccuLoad is currently configured for blending. Selecting "Blend" from the Dynamic Displays menu results in a screen similar to that shown below. Position the cursor beside the appropriate load arm, then press ENTER.

Dynamic Displays ­> Arm 1 Arm 2

Gross Transaction Volume Gross at Standard Temperature Volume Gross at Standard Temperature and Pressure Mass Transaction Volume Transaction Average Temperature Transaction Average Density Transaction Average Pressure Transaction Average Meter Factor Transaction Average CTL Transaction Average L Injector 1 Transaction Total Injector 2 Transaction Total Injector 3 Transaction Total Injector 4 Transaction Total Injector 5 Transaction Total Injector 6 Transaction Total Injector 7 Transaction Total Injector 8 Transaction Total Injector 9 Transaction Total Injector 10 Transaction Total Injector 11 Transaction Total Injector 12 Transaction Total

Blend Dynamic Displays

30 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction The blend information will be displayed in a manner similar to that shown on the screen below.

Recipe #1 Product 1 Product 2 Product 3 Product 4

CBR %

Flow 

Volume

XXX.X

XXXXX

XXXXXX

XXX.X

XXXXX

XXXXXX

XXX.X

XXXXX

XXXXXX

XXX.X

XXXXX

XXXXXX

        

Anaputs Analog Outputs Pulse Inputs View Turbine Meter Data Communications Monitor CIVACON Overfill Monitor Boolean Algebraic Software Version Factory Diagnostics

Active Alarms

Diagnostics Dynamic Displays Diagnostic dynamic displays allow the operator to review current configurations, identify causes of system errors, and analyze data collected by the AccuLoad III. Selecting "Diagnostics" from the Dynamic Displays menu, then choosing a specific diagnostic, frequently but not always results in the screen shown directly below. Position the cursor beside the appropriate load arm, then press ENTER to reach the desired diagnostic screen.

The Diagnostics menu provides the selection "Active Alarms" where all active alarms can be viewed with the arrow in front of "Active Alarms." Pressing ENTER will display one of the following displays. If no alarms are active, the following screen will be displayed.

No Active Alarms Press Any Key

If there are active alarms, they will be displayed as follows:

Select Load Arm ­> Load Arm #1 Load Arm #2

Active Alarms Note: The diagnostics available through the Dynamic Displays menu are run-time diagnostics only. Program mode diagnostics are accessed from the Program Mode Main Menu.

The Diagnostics menu available through Dynamic Display consists of the following:        

Active Alarms Alarm History Non-Reset Volumes Event Log Transaction Log Audit Trail Digital Inputs Digital Outputs

31 MN06118L Issue/Rev. 0.5 (4/02)

the

­>

M1 DA: Mtr Program Error

The active alarms can be cleared from this display by moving the arrow to the alarm and pressing "ENTER." The AccuLoad will then ask for the code. When the code is entered, the alarm will clear. Pressing the CLEAR key will display the Diagnostic menu.

Alarm History The Diagnostics menu provides the selection "Alarm History" where the most recent alarms can be

Section I – Introduction viewed. With the arrow in front of "Alarm History," pressing ENTER will display the historical alarms as shown on the following display. The alarms will be listed in order of occurrence.

Alarm History 1. PA: Powerfail Alarm 2. DA: Mtr Program Error MI 3. PA: Powerfail Alarm more…

This is an alarm history for the transaction. For a more complete history of alarms, please access the Event Log. Pressing the up and down arrow keys will allow the operator to page through the Alarm History displays. If "More…" is not displayed, then there is only one screen of alarms in the alarm history. Pressing the CLEAR key will revert to the Diagnostic menu.

32 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Non-Reset Volumes

Volumes

The Diagnostics menu provides the selection "NonReset Volumes" where the meter and additive injector volumes can be viewed. With the arrow in front of "Non-Reset Volumes," pressing ENTER will display a menu to allow the operator to view either the meter or the additive volumes. Choosing either the meter or additive injectors by moving the arrow and pressing ENTER will display the non-resettable volumes.

Non­Reset Volumes

­>

INJ 1

0.000 Gal

INJ 2

0.000 Gal

INJ 3

0.000 Gal

More…

Pressing the CLEAR key will return the display to the Non-Reset Volumes screen. Choosing "Recipes" from the "Non-Reset Volumes" menu results in the following screen.

Meter Additive Injectors Recipes

Recipe Directory

Meter volumes are displayed as follows:

­>

Enter Recipe # Select  Recipe

Arm 1 Non­ Reset Volumes IV

20684 Gal

GV

20304 Gal

GST

20309 Gal

Selecting "Enter Recipe #" results in a prompt for a specific recipe number. Type the recipe number, then press ENTER to review the desired recipe data.

More… Recipe 6 Non­Reset Volumes Non­Reset Volumes GSV

20309 Gal

Mass

18241 Lbs

IV

0 Gal

GV

0 Gal

GST

0 Gal More…

More…

Additive injector values are displayed as follows: Only additives one through three are displayed in this example. Using the arrow keys on the keypad will allow the operator to move through all twelve of the additives.

Recipe 6 Non­Reset Volumes GSV

0 Gal

Mass

0 Lbs

More… Non­Reset

33 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Tranaction Log

Choosing "Select Recipe" from the Recipe Directory submenu results in the following display.

Enter # of transactions back Enter 0 for most recent

Recipe Directory

­>

­>  0

Recipe 1  Recipe 1 Recipe 2  Recipe 2 Recipe 3  Recipe 3

Entering the number of batches back, the AccuLoad will display the following screen.

Position the cursor beside the desired recipe, then press ENTER to obtain the same information displayed in response to "Enter Recipe #," above.

­>

Transaction  Totals Batch #1 Batch #2 Batch #3

Event Log The View Only Diagnostics menu provides the selection "Event Log" where past events can be viewed. With the arrow in front of "Event Log," pressing ENTER will display the last event that occurred in the AccuLoad. The "Event Log" includes alarms, transaction start and end, and program mode parameter changes.

From this display, the operator can select either "Transaction Totals" or batch data. If more than one batch is included in a transaction, each will be listed separately. The following information is displayed for Transaction Totals.

Transaction #16 Event Log #66 03/12/99

8:52:20

Alarm  Occurred DA: Mtr  Program  Error

From the display, the operator can go back through the events using the up and down arrow keys. Pressing the CLEAR key will display the Diagnostics menu.

Transaction Log The Diagnostics menu provides the selection "Transaction Log," where the transaction date can be viewed. With the arrow in front of "Transaction Log," pressing ENTER will display the following.

09/03/99

9:58:59

IV Trans

1980.52 GAL

GV Trans

2110.18 GAL

More…

Transaction #16 GST Trans

2115.43 GAL

GSV Trans

2115.43 GAL

Mass Trans

2048.45 LBS

More…

34 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction When "Batch" is selected from the above menu, the following data will be displayed.

Transaction #16 Number of  Batches Trans Avg  Mtr Factor Trans Avg  Temp

3 1.06547 11.5 C

More…

Transaction #16 – Batch #1 Recipe #

2

IV Batch

1980.52 GAL

GV Batch

2110.18 GAL

More… Transaction #16 Trans Avg  Dens Trans Avg  Press Trans Avg  CTL

961.3 Kg/m3 4.2 Kg/cm2 1.0025

More…

Transaction #16 – Batch #1 GST Batch

2115.43 GAL

GSV Batch

2115.43 GAL

Mass Batch

2048.45 LBS

More…

Transaction #16 Trans Avg  L Add 1 Trans

1.0000

Add 3 Trans

110.000 cc

150.000 cc

More…

Note: Additive totals will be displayed only for those injectors used in the transaction.

Transaction #16 Alarm  Occurred Alarm  Occurred

35 MN06118L Issue/Rev. 0.5 (4/02)

1:VF01 1:PR01

Section I – Introduction Transaction #16 – Batch #1 Batch Avg  Mtr Factor Batch Avg  Temp Batch Avg  Dens

02/12/99

1.06547 11.5C

11:43:32

Program Mode Exit abort  changes –  thru keypad

961.3 Kg/m3

More…

The audit trail provides the date, time, and description of what event occurred. Pressing the up and down arrows on the keypad will allow the operator to step through the audit trail.

Transaction #16 – Batch #1

Audit Trail Entry #12

Batch Avg  Press Batch Avg  CTL Batch Avg  L

4.2 Kg/cm2

02/12/99

1.0025

SY:720 0  7/None 3  8/None

1.0000

In the example on the screen above, "Audit Trail Entry #12," "SY: 720" is system parameter 720; "0 7/None" is the old value, and "3 8/None" is the new value.

More…

Transaction #16 – Batch #1

Audit Trail Entry #224

Add 1 Batch

150.000 cc

Add 2 Batch

110.000 cc

09/03/99

Alarm  Occurred

1:VF

Program Mode Exit abort  changes –  thru keypad

More…

Audit Trail The View Only Diagnostics menu provides the selection "Audit Trail" where audit trail data is available for viewing. With the arrow in front of "Audit Trail," pressing ENTER will display the last audit trail entry that occurred in the AccuLoad.

Audit Trail Entry #13

11:36:13

11:24:45

Pressing the CLEAR key will display the Diagnostic menu.

Digital Inputs The Diagnostics menu provides for the selection of "Digital Inputs" where the current status of the digital inputs can be viewed. With the arrow in front of "Digital Input," pressing ENTER will display the first

36 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction three digital inputs, the programmed function, and their status.

Digital Inputs #1  Permissive 1 #2 NA

ON

#3  Permissive 2

OFF

OFF

Anaputs The Diagnostics menu provides the selection "Anaputs," where the function and status of the anaputs can be viewed. With the arrow in front of "Anaputs," pressing ENTER will display the first two anaputs, their current reading in engineering units, current, or voltage, and raw anaput value.

More…

Viewing the above displays provides information on digital input #1. It is used as a permissive and the current status is ON. Likewise, the functions and status of digital inputs #2 and #3 are also available. By using the up and down arrows, digital inputs 4 through 11 can also be viewed. Pressing the CLEAR key will display the Diagnostics menu.

Digital Outputs The Diagnostics menu provides the selection "Digital Outputs" where the function and status of the digital outputs can be viewed. With the arrow key in front of "Digital Outputs," pressing ENTER will display the first three digital outputs and their status.

Digital Outputs #1 Alarm  Relay 1 #2 N/A

OFF

#3 Pump

OFF

OFF

#1: M1 Temp  In     14.062  mA #2: M1  Pressure     16.170  mA

15.0 C 36863 6.2 Kg/cm2 42388

Analog Input Test more…

By using the up and down arrow keys on the keypad, anaputs 3 through 6 can be viewed. Pressing the CLEAR key will display the Diagnostics menu.

Analog Outputs The Diagnostics menu provides the selection "Analog Outputs," where the function and status of the analog outputs can be viewed. With the arrow in front of "Analog Outputs," pressing ENTER will display the first two analog outputs, their current reading in engineering units, current, or voltage, and raw analog output value.

More…

By using the up and down arrows on the keypad, digital outputs #4 through #14 can be viewed. Pressing the CLEAR key will display the Diagnostics menu.

37 MN06118L Issue/Rev. 0.5 (4/02)

#1: Output 1

XXXX

    14.062  mA #2: Output 2

36863

    16.170  mA

42388

XXXX

Section I – Introduction Analog Output Test more…

Hz       Batch              Err In 4

0 NA

By using the up and down arrow keys on the keypad, analog outputs 3 through 6 can be viewed. Pressing the CLEAR key will display the Diagnostics menu.

Pulse Inputs The Diagnostics menu provides the selection "Pulse Inputs" where the leakage pulses and the batch pulses are displayed. The leakage pulses are the pulses received when the valve is not told to open and no flow is authorized. Batch pulses are zero since no batch is in progress. With the arrow in front of "Pulse Inputs," pressing ENTER will display the pulse inputs. If no transaction is in progress, the following display will appear.

The following screen will appear if a transaction is between batches. The screen shows pulses over the whole transaction, as well as pulses from the last batch and the dual pulse errors.

Pulse Inputs Mtr Tran

40124

Batch        30074 Err In 4

0 NA

Pulse Inputs Mtr Leak

0

Batch     0  Err In 4 Dens Freq

0 NA 0.000 Hz

Pulse Inputs more…

Using the up and down arrow keys on the keypad, pulse inputs #5 and #6 can be viewed. Pressing the CLEAR key will display the Diagnostics menu. The following screen will appear if a batch is in progress. The screen shows frequency of meter pulse input and number of pulses in the batch.

Pulse Inputs Mtr 1059.2 

9536

38 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction View Turbine Meter Data The Diagnostics menu provides the selection "View Turbine Meter Data" to display turbine meter configuration data. With the arrow in front of "View Turbine Meter Data," pressing ENTER will display the following:

Turbine Meter Diagnostics

­>

comm 3 comm 4

This display allows the operator to choose the communication port to be viewed. Pressing ENTER when the arrow is in front of the desired communications port will display the data that is being received by the AccuLoad and the response of the AccuLoad.

Load Arm #1 Load Arm #2

Select a Turbine Meter

Comm Monitor Live View

Position the cursor in front of the desired load arm, then press ENTER to obtain the following screen.

Rx  01PC_00_001_ 0.0 Tx

Turbine Meter Diagnostics

­>

Signature Cur TMD  Value #Blades: 3

0.000000e+00 0 0.000000e+00 Tol: Most  Lax

Mtr#1 Disabled – Meter OK

Press CLEAR twice to return to the Dynamic Displays Diagnostics Menu.

.01NO01

Enter   =   Freeze,   print   = errors  

This display indicates that AccuLoad address 01 received a PC command from the host and responded with a "no response," indicating that it is in Program mode. To freeze a command or response for further viewing, press "ENTER."

Comm Monitor Freeze View  RX 01PC_00_001_0.0

Communications Monitor

 TX      

The Diagnostics menu provides the selection "Comm Monitor" to review messages being sent and received across the communications lines. With the arrow in front of "Comm Monitor," pressing ENTER will display the following:

Enter   =   Toggle   ASCII/   hex <<  >>

Comm Monitor Live View

­>

comm 1 comm 2

39 MN06118L Issue/Rev. 0.5 (4/02)

.01N001

On this display, the operator can toggle the message between the ASCII and hex characters. The decimal point key allows toggling between page scrolling ("<< >>") and character scrolling ("< >"). To return to the previous display, press "CLEAR." Pressing the "PRINT" key in the live view will display the following screen.

Section I – Introduction Purpose  Timers

Comm Monitor Error Counts Overruns:  00000 Parity:  00000 Framing:  00000

From this display, the overrun errors, parity errors, and framing errors can be viewed. Pressing CLEAR will return to the Live View display. When completed, press CLEAR until the Diagnostics menu is displayed.

Boolean s The Boolean s display indicates the s and their current True or False value, where 0 is False and 1 is True.

 Boolean s #1 #2 #3

1 0 0

#4 #5 #6

0 0 1

#7 #8 #9

0 0 0

More…

CIVACON Overfill Monitor Internal Use only.

CIVACON Overfill Monitor Connect plug to socket   0x00 0x00 0x00 0x00 0x00

Boolean Algebraic The Diagnostics menu provides the selection "Boolean Algebraic" to view Boolean/Algebraic s and their results. General-purpose timers can also be viewed from this screen. With the arrow in front of "Boolean Algebraic," pressing ENTER will display the Boolean/Algebraic Processing menu.

Boolean/Alge braic Processing

­>

Using the up and down arrows, the 100 Boolean s can be viewed. Pressing CLEAR will return to the Boolean/Algebraic Processing menu.

Algebraic s The Algebraic s display the current values of the variables in the . This display is read-only, but the s can be modified via Boolean/Algebraic equations or via communications. These s are used to check the values of the variables that have been set up and/or ed from the AccuMate.

 Algebraic s #1

0.0

#2

0.0

#3

0.0 More…

 Boolean s   Algebraic  s Equation  Line Status General 

40 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Using the up and down arrow keys, the 100 Algebraic s can be viewed. Pressing CLEAR will return to the Boolean/Algebraic Processing menu.

Equation Line Status The Equation Line Status displays the current status of the equations, where "D" indicates that the equation is disabled, "T" is True, and "F" is False. All equations without an "IF" statement will have a "True" status. Those with an "IF" will indicate the result of the "IF" expression: either "True" or "False."

Equation Line Status #1 #2 #3

D D F

#4 #5 #6

T D D

#7 #8 #9

D D D

More…

Using the up and down arrow keys, view all 200 equations. Pressing CLEAR will return to the Boolean/Algebraic Processing menu.

General Purpose Timers The General Purpose Timers display the current time on the timers. The timers are broken down as follows: Timer Numbers 1­4 5­8 9­12 13­16

Resolution 0.1 second 1.0 second 1.0 minute 1 hour

Range 109 minutes 18.2 hours 45.5 days 7.5 years

Clear the timer by writing a zero to the database location of the desired timer.

General Purpose Timers #1 #2 #3

0 0 0

#4 #5 #6

0 0 0

41 MN06118L Issue/Rev. 0.5 (4/02)

#7 #8 #9

0 0 0

More…

Section I – Introduction Using the up and down arrow keys will display the remaining timers. Pressing CLEAR will return to the Boolean/Algebraic Processing menu. Pressing CLEAR again will return the display to the Display menu. ­>

Software Version The Diagnostics menu provides the selection "Software Version," which allows the operator to view the version of software that is running in the AccuLoad. With the arrow in front of "Software Version," pressing ENTER will display the software version and the CRC of the proms.

Software Version Versi on CRC

       3 7F83B3BF

Copyright 1999 FMC Smith Meter Inc. 

Pressing CLEAR will return to the Diagnostics menu.

Factory Diagnostics For factory use only.

Program Mode Diagnostics The Program Mode Diagnostics are used to troubleshoot or to determine the current status of the AccuLoad. Program Mode Diagnostics is selected by moving the cursor to "Diagnostics" on the Program Mode menu and pressing "ENTER." This will display the Diagnostics menu.

Program Mode Menu Config  Directories System  Directories Load Arm 1 

Directories Load Arm 2  Directories Recipe  Directory Exit Without Saving Diagnostics

Pressing ENTER with the arrow in front of Diagnostics will display three items of the Diagnostics Menu. Pressing the up and or down arrows will step through the Diagnostics Menu. The available diagnostics in the order that they appear on the menu are as follows:                 

Anaput Test Analog Output Test Digital Input Test Digital Output Test Pulse Input Test Pulse Output Test Turbine Meter Diagnostics Add-Pak Diagnostics Communications Test Keypad Test Display Pixel Test Boolean/Algebraic Reset Totals Erase Event Log Erase Transaction Log Factory Initialize Factory Diagnostics

Anaput Test Selecting Anaput Test and pressing ENTER will display the status of the anaput points in the AccuLoad.

#1

M1 Temp In 109.657 Ohms

76.6 F 28744

#2

M1 Pressure 14.023 mA

0.0 Psi 36753

Analog Input

42 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Test more…

43 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction This screen is used to view the current status of the inputs. The operator can view the function; the current value of the input; the reading of the input in ohms, milliamps, or volts; and the raw anaput value.

Analog Output Test Selecting "Analog Output Test" and pressing ENTER will display the status of the six analog output points in the AccuLoad.

­>

Analog Outputs I/O 1 I/O 2 I/O 3 more…

This screen is used to view the current status of the outputs. The operator can view the function; the current value of the output; the reading of the output in ohms, milliamps, or volts; and the raw analog output value.

Digital Input Test Selecting Digital Input Test and pressing ENTER will display the status of the digital input points in the AccuLoad.

Digital Inputs #1 #2 #3

Permissive 1 Permissive 2 Pressure

ON ON OFF

More…

This screen shows the Input number, the function that is programmed in the unit for the input and the status of the input point (i.e., if it is on (closed) or off (open)). Check the inputs by changing the status of the input, then referring to the diagnostic screen to see if the AccuLoad recognizes the change of state.

44 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Digital Output Test Selecting "Digital Output Test" and pressing ENTER will display the status of the digital output points in the AccuLoad.

Input 3 will not show a count. It will show the collision status when 0 = no collision and 1 = collision. Pressing CLEAR will return the display to the Diagnostic Menu.

Digital Output Test #1 #2 #3

NA NA Pump

OFF OFF OFF

More…

Moving the arrow to the output that is to be tested and pressing ENTER will change the state of the output. An example would be moving the arrow to output #3 Pump and pressing ENTER.

Digital Output Test

­>

#1 NA

OFF

#2 NA

OFF

#3 Pump

ON

More…

Pulse Input Test Selecting the Pulse Input Test and pressing ENTER will display a screen that will show the meter inputs that are configured, the pulses being received, and the errors that have been received if dual pulse is being used. Pressing ENTER will reset the pulse counters. Input 1 is meter pulses. Input 2 is dual pulse errors.

Pulse Inputs IN 1

17406

IN 2

0

IN 3

0

45 MN06118L Issue/Rev. 0.5 (4/02)

More… Press ENTER to clear

Section I – Introduction Pulse Output Test

Turbine Meter Diagnostics

Selecting the Pulse Output Test and pressing ENTER will display a screen that shows the two pulse output tests and the counts that are output from the AccuLoad to the pulse receiving device. Two tests are output. The first output sends out pulses at 100 Hz and the second output sends out pulses at 200 Hz. The first output will send out 2000 pulses and the second will output 4000 pulses.

From Turbine Meter Diagnostics, the operator can collect or generate information about a turbine meter, enable or disable the diagnostic, and view information about a meter. With the arrow in front of "Turbine Meter Diagnostics," press ENTER to display the following screen.

Pulse Output Test Output #1 @  100 Hz  Counts = 0 Output #2 @  200 Hz  counts = 0

Turbine Meter Diagnostics

­>

Load Arm #1 Load Arm #2

Select a Turbine Meter

Press START when ready

When the test is completed the receiving device counts should be compared to the diagnostic screen. To start the test when the diagnostic screen is displayed, press the START key.

Pulse Output Test Output #1 @  100 Hz  Counts =  2000 Output #2 @  200 Hz  counts =  4000 Test done – Press CLEAR

Pressing CLEAR will return the display to the Diagnostic Menu.

46 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Place the cursor in front of the desired Load Arm, then press ENTER to obtain the following screen.

Turbine Meter Diagnostics

­>

Begin Learn  Mode Disable/Enab le Diag View Data

Note: This diagnostic applies to turbine meters only; it is not to be used for positive displacement meters.

Mtr#1 Disabled – Meter OK

"Begin Learn Mode" signals the AccuLoad to initiate a statistical sampling from which it derives a signature (or numerical profile) and two subsignatures for the turbine meter. The meter signature, as well as a standard deviation for each meter blade, is then sent to the KDC board. Before initiating a learn, it is best to record the current signature so the new signature can be voided, if necessary. Choose "View Data" from the Turbine Meter Diagnostics display. The current signature will appear, as shown on the screen below. Note: On Revision 4 and above firmware, the current turbine meter diagnostics signature value is also updated during a "learn."

Turbine Meter Diagnostics

­>

Signature Cur TMD  Value #Blades: 3

0.000000e+00 0 0.000000e+00 Tol: Most  Lax

Mtr#1 Disabled – Meter OK

If constantly changing numbers appear at the bottom of the AccuLoad display, the turbine meter diagnostics feature is enabled and is working. (The diagnostic updates once every second.) The AccuLoad counts pulses and flow tolerance. If a statistically significant variation occurs in 4 out of 10 meter turns, an alarm will be generated. The alarm

47 MN06118L Issue/Rev. 0.5 (4/02)

does not necessarily indicate the reason for the variation; possible causes are bearing problems, a bent blade, or flow inconsistency. Selecting a less strict flow tolerance may correct the problem. If the alarm persists, the meter should be proved.

Section I – Introduction Choose "Disable/Enable Diagnostic" to disable or enable Learn Mode. The diagnostic toggles between "disabled" and "enabled" every time the screen is selected and exited.

Turbine Diagnostics for this meter have been ENABLED. Press any key.

Select "View Data" to display the turbine meter's signature and current configuration.

Turbine Meter Diagnostics

­>

Signature Cur TMD  Value #Blades: 0

0.000000e+00 0 0.000000e+00 0 Tol:   Most Lax

Mtr#1 Disabled – Meter OK

Press CLEAR twice to return to the Diagnostics Menu.

Add-Pak Diagnostics Note: Add-Pak Diagnostics are available only on Revision 3 and above firmware.

Selecting "Add-Pak Diagnostics" from the menu allows the operator to turn the pump on and off and view pulse and volume information at one Add-Pak injector at a time. These functions allow the operator to test the additive injector I/O during a period of no activity at the load arm. It is possible to manipulate outputs and read pulse input data without configuring the injector for use at the AccuLoad III. Note that only injectors 3 through 12 are valid AddPak injectors; I/O and pulse input diagnostics exist elsewhere on the AccuLoad for injectors 1 and 2.

Add­Pak Diagnostics

­>

Software  Version I/O  Diagnostics Test Inject Initialize

Software Version Selecting "Software Version" from the Add-Pak Diagnostics menu displays a screen similar to that shown below. This option indicates the software version and CRC associated with the Add-Pak software for all injectors configured as Add-Paks. If no injector is configured as an Add-Pak, a pop-up with the message "Injector Not Configured" will appear. All configured injectors on one Add-Pak will return the same information.

Add­Pak Diagnostics ­> Inj #3   72852B46 Version 00   72852B46 Inj #12  Version 00

I/O Diagnostics Selecting "I/O Diagnostics" from the Add-Pak Diagnostics menu displays a screen similar to that shown below.

Add­Pak Diagnostics ­> Inj #3 Inj #4 Inj #5              more…

Position the cursor beside the appropriate injector and press ENTER. A screen similar to that shown below will appear. This diagnostic screen allows the pump or solenoid to be turned on and off. The state of the output will change when the ENTER key is pressed with the arrow positioned at one of the I/O points. "ENTER" communicates a state change to the Add-Pak board. The displayed state only toggles

48 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction once the Add-Pak is queried about the state of the I/O point after it has been commanded to change. Therefore, if the Add-Pak is not communicating, the state will not toggle with ENTER. This diagnostic also allows the counts to be reset to zero at any time. Counts and volume update when incoming pulses are seen by the Add-Pak.

Add­Pak Injector #3 ­> Pump Solenoid Reset Counts             Counts 000000   Vol. 0000000.000

OFF OFF

The I/O diagnostic may be performed on an injector not programmed as an Add-Pak. Because Injectors 1 and 2 cannot be Add-Pak injectors, AccuLoad Injector 3 corresponds to Add-Pak Injector 1, AccuLoad Injector 4 to Add-Pak Injector 2, and so on. In order to perform a diagnostic, a Smart Injector comm port must be programmed. Note that there is a slight delay when exiting the screen as the AccuLoad resets and verifies that the I/O points on the Add-Pak are de-energized.

49 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Test Inject

Initialize

Selecting "Test Inject" from the Add-Pak Diagnostics menu displays a screen similar to that shown below. This option allows the operator to prove an Add-Pak injector. Note that "Test Inject" won't work if the additive injector is not programmed as an Add-Pak. In this case, a pop-up will appear with the message "Injector Not Configured."

Selecting "Initialize" from the Add-Pak Diagnostics menu displays a screen similar to that shown below.

Add­Pak Initializing Please Wait     /

Add­Pak Diagnostics ­> Inj #3 Inj #4 Inj #5              more…

Select an Add-Pak injector by positioning the cursor beside the desired injector and pressing ENTER. A screen similar to that shown below will appear.

Add­Pak Injector #3 ­> Injection  0.000 Vol Not Injector is Authorized Inject Injection #0             Counts 000000   Vol. 0000000.000

After selecting an Add-Pak injector, this diagnostic will request the injection volume. The next step is to authorize the injector and energize the pump. This cannot be done if the injection volume has not been specified. Finally, the operator can request test injections from this diagnostic screen. A counter will display the number of injections completed thus far, in addition to the pulse and volume information (which will update as the test proceeds). By comparing the reported volume to the actual volume injected, the injector meter factor can be calculated and programmed by the operator. The new meter factor must be entered by the operator in Program Mode using conventional methods. This diagnostic provides no facility for the computation or programming of the newly derived additive meter factor.

50 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction This command will initialize all ten Add-Pak injectors and reset all parameters and totals back to zero. The AccuLoad will not initialize the Add-Pak injectors as part of its own initialization. When the initialization is complete, the display will return to the Add-Pak Diagnostics menu. Press "CLEAR" to force an early exit out of the display; however, be aware that the Add-Pak may cause an Additive Communications (AC) alarm as it completes the initializing process.

Communications Test Selecting "Communications Test" from the menu allows the operator to run a diagnostic on any of the communication ports on the AccuLoad. Pressing ENTER with the cursor in front of selection one will activate a popup screen where the operator can select the communications port to be tested.

Select comm port to test. ­>

Comm 1 Comm 2 Comm 3 Comm 4

For this test to be completed, the transmit and receive terminals on the comm port must be connected. Once the Communication Port has been selected for testing by moving the arrow to the required port, pressing ENTER will start the communications test.

Comm Port 1 Test Tx

S

Rx

S

Errs

00003

Press CLEAR to stop test

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overruns: 00000 parity     : 00000 framing   : 00000

The test will display the characters that are being transmitted on the transmit line, as well as the characters as they are received back into the instrument. Also displayed are the errors that have occurred during the test, the overruns, the parity, and the framing errors. Pressing CLEAR will end the test and return the unit to the Communications Test menu. The test is identical for the four ports. The only difference in the display will be the comm port number and the channel designation.

Section I – Introduction Keypad Test Select "Keypad Test" from the menu to run a diagnostic test on the keypad of the AccuLoad. Pressing ENTER will display the keypad test screen.

Keypad Test Press any key and it will be displayed. Press CLEAR twice to exit.

With this screen displayed, any key that is pressed will appear on the screen as the key that was pressed.

Keypad Test STOP Press any key and it will be displayed. Press CLEAR twice to exit.

Boolean/Algebraic Processing Selecting "Boolean/Algebraic Processing" and pressing ENTER will display the following list of Boolean/Algebraic-related diagnostic displays that can be viewed by the operator.    

Boolean s Algebraic s Equation Line Status General Purpose Timers

Boolean s Selecting " Boolean s" and pressing ENTER will display the first nine Boolean s. There are a total of 100 Boolean s. The range of these s is 0 to 255. These s are set aside for the . They can be written to by Boolean/Algebraic equations or via communications. The values can be printed on defined reports.

 Boolean s

To end the test, the CLEAR key must be pressed twice. The first time CLEAR will appear on the test screen. The second time, the unit will return to the Diagnostic Test menu.

#1 #2 #3

0 0 0

#4 #5 #6

0 0 0

#7 #8 #9

0 0 0

More…

Display Pixel Test Selecting " Display Pixel Test" and pressing ENTER will initiate the pixel test on the display. All the pixels will be lit, allowing the operator to determine if any of the pixels on the display are not functioning. Pressing CLEAR will terminate the test and return the unit to the Diagnostic menu.

Algebraic s Selecting " Algebraic s" and pressing ENTER will display the first three algebraic s.

 Algebraic s

52 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction #1

0

#2

0

#3

0

General Purpose Timers #1 #2 #3

More…

0 0 0

#4 #5 #6

0 0 0

#7 #8 #9

0 0 0

More…

Equation Line Status The Equation Line Status displays the current status of the equations, where "D" indicates that the equation is disabled, "T" is True, and "F" is False. All equations without an "IF" statement will have a "True" status. Those with an "IF" will indicate the result of the "IF" expression: either "True" or "False."

Equation Line Status #1 #2 #3

D D F

#4 #5 #6

T D D

#7 #8 #9

D D D

More…  STOP to toggle on/off.

Entering the equation number that is to be disabled and pressing ENTER will change the status on the screen from either T (True) or F (False) to D (Disabled). The equation from that point until enabled will not be active. To enable an equation the same process is followed, except that the screen will indicate that the equation is D (Disabled). Entering the equation number will enable that equation.

Toggle Equation ON/OFF

Enter Equation #    ­> 1

General Purpose Timers Selecting "General Purpose Timers" and pressing ENTER will display nine of the sixteen general purpose timers that can be activated and used through the Boolean and/or algebraic equations.

53 MN06118L Issue/Rev. 0.5 (4/02)

The timers are incremented at the following intervals: Timer Numbers 1­4 5­8 9­12 13­16

Resolution 0.1 second 1.0 second 1.0 minute 1 hour

Range 109 minutes 18.2 hours 45.5 days 7.5 years

The operator can clear the times by writing a zero to the database location of the desired timer. See the AccuMate Installation/Operation Manual for details. Like the Boolean and algebraic s, these timers are reserved strictly for the . They may be started via Boolean/Algebraic equations or via communications. Timers are very useful in the design of equations as they allow setting a alarm or taking some other action after an event has persisted for a period of time.

Section I – Introduction Reset Totals This diagnostic is used for resetting the nonresettable totals. Pressing ENTER will display the following screen.

Reset Totals WARNING Non­resettable volumes will be reset. Press ENTER to continue or CLEAR to exit.

Pressing CLEAR will return the unit to the Diagnostics Menu screen. Pressing ENTER on the screen will reset the non-resettable totals (both product and additive) and return the unit to the Diagnostics Menu screen.

Pressing CLEAR will return the unit to the Diagnostics Menu screen without erasing the transaction log. Pressing ENTER will erase the transaction log and return the unit to the Diagnostics Menu. Not only will the log be erased, but historic transactions currently archived will no longer be available via communications.

Factory Initialize Selecting "Factory Initialize" and pressing ENTER will display a screen that tells the operator that if ENTER is pressed, all the parameters in the unit will be reset to the default values as they were shipped from the factory. Caution: Running this diagnostic will change all parameters that have been programmed previously.

Erase Event Log This diagnostic is used for erasing the event log. Pressing ENTER will display the following screen.

Erase Event Log WARNING The event log will be erased! Press ENTER to continue or  CLEAR to exit.

Pressing CLEAR will return the unit to the Diagnostics Menu screen without erasing the event log. Pressing ENTER will erase the event log and return the unit to the Diagnostics Menu screen.

Erase Transaction Log This diagnostic is used to erase the transaction log. Pressing ENTER with the arrow in front of "Erase Transaction Log" will display the following screen.

Erase Transaction Log WARNING The transaction log will be erased! Press ENTER to continue or CLEAR to exit.

54 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction

Factory Initialize WARNING All run data and parameters will be erased! Press ENTER to continue or CLEAR to exit.

This diagnostic should always be run when a new set of PROMs is installed.

Factory Diagnostics For factory use only.

This section describes the individual program codes within the directories. The directories and subdirectories are listed above each set of parameters. The main system directories are as follows. Please note that the numbers in The program code explanations frequently list "fatal" or "critical" warnings, or indicate that in some circumstances, the code is "no entry." A fatal warning is triggered by a selection that the AccuLoad cannot accept and will not allow to be entered. Possible causes include an entry that falls outside an allowable range, or an entry that seriously

parentheses are reference numbers for communications. In the database, pick list items have a reference number for communications (e.g. (2)). Through communications, a 2 would be sent to the AccuLoad to program the item for that parameter. conflicts with a previous entry. A critical warning signals that a selection is incompatible with a previously configured program code. The AccuLoad will accept the new entry, but the selection will undoubtedly cause a problem in operation and should be changed. "No entry" indicates that a program code is unavailable and will

55 MN06118L Issue/Rev. 0.5 (4/02)

not appear on the menu, because previous selections make it irrelevant. For example, ratio blending program codes will not appear when sequential blending has been chosen. Configuration Directories 000 – Load Arm Configuration Directory 100 – Pulse Input Directory 200 – Pulse Output Directory 300 – DC & AC Digital Input Directory 400 – DC & AC Digital Output Directory 600 – Analog I/O Directory System Directories 100 – General Purpose Directory 300 – Volume Accuracy Directory 400 – Temperature/Density Directory 500 – Pressure Directory 600 – Alarm Configuration Directory 700 – Communications Directory 800 – Additive Directory

Load Arm Directories 100 – General Purpose Directory 200 – Flow Control Directory 300 – Volume Accuracy Directory 700 – Communications Meter Directories Note: This is a subdirectory under Load Arm. 200 – Flow Control Directory 300 – Volume Accuracy Directory 400 – Temperature/Density Directory Product Directories Note: This is a subdirectory under Meter. 100 – General Purpose Directory 200 – Flow Control Directory 300 – Volume Accuracy Directory 400 – Temperature/Density Directory 500 – Pressure Directory Recipe Directory

Configuration 000 – Arm Configuration Directory 001 – Number of Load Arms

Section I – Introduction 002 – Arm 1 Configuration 003 – Arm 1 Number of Products 004 – Arm 2 Configuration 005 – Arm 2 Number of Products 020 – Number of Additive Injectors

Configuration 001 – Number of Load Arms This parameter defines the number of load arms associated with this AccuLoad. Valid entries are 1 or 2. Fatal: Entry is out of specified range. Help: Enter the number of load arms associated with this AccuLoad.

Configuration 002 – Arm 1 Configuration This parameter determines the functionality of Arm 1. The factory default is "straight product." Selections are as follows:  

(0) Straight Product Arm (1) Sequential Blending Arm



(2) Ratio Blending Arm

Help: Select the configuration for this load arm: Straight Product, Sequential Blender or Ratio Blender.

Configuration 003 – Arm 1 Number of Products This parameter defines the number of products assigned to this arm. Valid entries are 1 to 4. The factory default is "4." Help: Enter the number of products associated with this load arm.

Configuration 004 – Arm 2 Configuration This parameter determines the functionality of Arm 2. The factory default is "straight product." Selections are as follows:  

(0) Straight Product Arm (1) Sequential Blending Arm

Help: Select the configuration for this load arm: Straight Product or Sequential Blender.

Note: On the AccuLoad III with ALD1, this entry is not available if arm 1 is programmed for ratio blending. This entry is not available on ALS1 firmware.

Configuration 005 – Arm 2 Number of Products This parameter defines the number of products assigned to this arm. Valid entries are 1 to 4. The factory default is "4." This entry is not available on ALS1 firmware. Critical: Block valves required for all products. Fatal: Entry is out of specified range. Help: Enter the number of products associated with this load arm.

Configuration 020 – Number of Injectors This parameter defines the number of additive injectors that will be used with this AccuLoad. Valid entries are 0 to 12. Fatal: Entry out of specified range. Help: Enter the number of additive injectors associated with this AccuLoad.

Configuration 100 – Pulse Input Directory 101 – Pulse Input Channel Selection 102 – Transmitter Integrity 103 – Pulse Input 3 Function 104 – Pulse Input 3 Arm 105 – Pulse Input 3 Meter 107 – Pulse Input 4 Function 108 – Pulse Input 4 Arm 109 – Pulse Input 4 Meter 111 – Pulse Input 5 Function 112 – Pulse Input 5 Arm 113 – Pulse Input 5 Meter 115 – Pulse Input 6 Function 116 – Pulse Input 6 Arm 117 – Pulse Input 6 Meter

Configuration 101 – Transmitter Channel Selection This parameter defines the transmitter type used with AccuLoad III. The two types available are Single (Channel A only) and Dual

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Section I – Introduction (Channel A and B). Selections are as follows:  

(0) Single channel (1) Dual channel

Help: Select a single or dual pulse transmitter, PIB PT1 (1(+), 2(-) for single channel or A, (3(+), 4(-) for channel B

Configuration 102 – Meter Pulse Transmitter Integrity This parameter defines whether or not transmitter integrity is in effect if a dual channel transmitter is selected for use. Transmitter integrity uses the inverse pulses to determine if there is an integrity problem with the transmitter. This feature is only used with the Smith Meter dual pulse transmitter PPST or the GPST. Selections are as follows: 



(0) No - No transmitter integrity (1) Yes Transmitter integrity

Critical: Transmitter integrity not available with single channel. Help: If Yes, /A input to pulse input 3 required. PIB PT1:5(+), 6(-)

Configuration 103 – Pulse Input 3 Function Pulse input #3 function can be definedassigned to be one of the following functions. Selections are as follows:    

(0) N/A (1) Metered Injector #1 (2) Metered Injector #2 (3) Frequency Densitometer

A Metered Injector is a direct input from an additive injector system that contains no control electronics; hence, the interface consists of an injecting solenoid input and a meter pulse output. This input is used as a meter input for the injector and is connected to the injector’s meter pulse output.

57 MN06118L Issue/Rev. 0.5 (4/02)

Critical: This input not available with dual channel pulse input. Help: Select function for In 3, PIB PT1:5(+), 6(-)

Configuration 104 – Pulse Input 3 Arm Pulse input #3 arm can be defined to beassigned to one of the following arms. Selections are as follows:  

(0) Arm 1 (1) Arm 2

Critical: Load arm not configured. (Load Arm 2 not available on ALS1 firmware.) Help: Specify which arm this input is associated with.

Configuration 105 – Pulse Input 3 Meter Pulse input #3 meter can be defined to beassigned to one of the following meters. Selections are as follows:  

(0) Meter 1 (1) Meter 2

Critical: Meter not configured. Help: Specify which meter this input is associated with.

Configuration 107 – Pulse Input 4 Function Pulse input #4 can be defined to be assigned to one of the following functions. Selections are as follows:    

(0) N/A (1) Metered Injector #1 (2) Metered Injector #2 (3) Frequency Densitometer

A Metered Injector is a direct input from an additive injector system that contains no control electronics; hence, the interface consists of an injecting solenoid input and a meter pulse output. This input is used as a meter input for the injector and is connected to the injector’s meter pulse output. Critical: This input not available with dual channel and two arms. Help: Select function for In 4, PIB PT1:7(+),8(-)

Section I – Introduction Configuration 108 – Pulse Input #4 Arm

functions. Selections are as follows:

Pulse input #4 arm can be defined to beassigned to one of the following arms. Selections are as follows:

 

 

(0) Arm 1 (1) Arm 2

Critical: Load arm not configured. Help: Specify which arm this input is associated with.

Configuration 109 – Pulse Input 4 Meter Pulse input #4 meter can be defined to beassigned to one of the following meters. Selections are as follows:  

(0) Meter 1 (1) Meter 2

Critical: Meter not configured. Help: Specify which meter this input is associated with.

Configuration 111 – Pulse Input 5 Function Pulse input #5 can be defined to beassigned to one of the following

 

(0) N/A (1) Metered Injector #1 (2) Metered Injector #2 (3) Frequency Densitometer

A Metered Injector is a direct input from an additive injector system that contains no control electronics; hence, the interface consists of solelysolely of an injecting solenoid input and a meter pulse output. This input is used as a meter input for the injector and is connected to the injector’s meter pulse output. Critical: This input not available with dual channel and two arms. Help: Select function for In 5, PIB PT1:9(+),10(-)

Configuration 112 – Pulse Input #5 Arm Pulse input #5 arm can be defined to beassigned to one of the following arms. Selections are as follows:

 

(0) Arm 1 (1) Arm 2

Critical: Load arm not configured. (Load arm 2 not available on ALS1 firmware.) Help: Specify which arm this input is associated with.

Configuration 113 – Pulse Input 5 Meter Pulse input #5 meter can be defined to beassigned to one of the following meters. Selections are as follows:  

(0) Meter 1 (1) Meter 2

Critical: Meter not configured. Help: Specify which meter this input is associated with.

Configuration 115 - Pulse Input 6 Function Pulse input #6 can be defined to beassigned to one of the following functions. Selections are as follows:   

(0) N/A (1) Metered Injector #1 (2) Metered Injector #2



(3) Frequency Densitometer

A Metered Injector is a direct input from an additive injector system that contains no control electronics; hence, the interface consists of solelyof an injecting solenoid input and a meter pulse output. This input is used as a meter input for the injector and is connected to the injector’s meter pulse output. Critical: This input not available with dual channel and two arms. Help: Select function for In 6, PIB PT1:11(+),12(-)

Configuration 116 – Pulse Input #6 Arm Pulse input #6 arm can be defined to beassigned to one of the following arms. Selections are as follows:  

(0) Arm 1 (1) Arm 2

Critical: Load arm not configured. (Load arm 2 not available on ALS1 firmware.)

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Section I – Introduction Help: Specify which arm this input is associated with.

Configuration 117 – Pulse Input 6 Meter Pulse input #6 meter can be defined to be assigned to one of the following meters. Selections are as follows:  

(0) Meter 1 (1) Meter 2

Critical: Meter not configured. Help: Specify which meter this input is associated with.

Configuration 200 – Pulse Output Directory Meter 1 or Arm 1 Pulses 201 – Pulse Output 1 Function 202 – Pulse Output 1 Pulse/Volume 203 – Pulse Output 1 Pulse Units 204 – Pulse Output 1 Maximum Frequency Meter 2 or Arm 2 Pulses 205 – Pulse Output 1 Function 206 – Pulse Output 2 Pulse/Volume

207 – Pulse Output 2 Pulse/Units 208 – Pulse Output 2 Maximum Frequency

Configuration 201 - Pulse Output 1 Function This program code allows a pulse output to be defined. The output will be active when flow is active during a batch, and represents volume. The number of pulses is determined by Configuration 202 – Pulse/Volume, and volume type is determined by Configuration 203 – Pulse Out Units. Selections are as follows:   

 

59 MN06118L Issue/Rev. 0.5 (4/02)

(0) Not used (1) Load Arm 1 Out (2) Load Arm 2 Out (No Entry: Only one load arm, ratio blending; ALS1 firmware) (3) Meter 1 Out (4) Meter 2 Out (No Entry; Only one load arm configured for straight product or sequential blending)

Note: Available options will vary based on arm configurations.

Help: Select function for this pulse output, KDC TB4:7(+),8(-)

Configuration 202 - Pulse Output 1 Pulse/Volume This parameter defines the pulse output resolution, the number of pulses per unit of volume to be generated (e.g., 0.1 will output 1 pulse for every 10 units of volume). The range of this parameter is 0.00 – 999.99. No-entry if corresponding Pulse Output Function = Not Used Help: Enter output pulses per unit of volume

Section I – Introduction Configuration 203 - Pulse Output 1 Units This parameter defines the volume type used to pace the pulse output. Selections are as follows:   





(0) IV (Indicated Volume or Raw) (1) GV (Gross) (2) GST (Gross Standard Temperature) (3) GSV (Gross at Standard Temperature and Pressure) (4) Mass

Critical: Selected units not available. No-entry if corresponding Pulse Output Function = Not Used Help: Select volume type for pulse output to be based on.

Configuration 204 – Pulse Output 1 Max Frequency This entry limits the pulse output frequency for Pulse Output 1 to a fixed range (0 – 3500 Hz) to avoid overspeeding the device attached to the pulse output. All of the

intended pulses will eventually be transmitted; the total period will be increased if required to ensure the correct number of pulses is output. A 0 entry disables this feature.



Fatal: Entry is out of specified range. Help: Enter frequency that output should be limited to (0 – 3500 Hz).

Note: Available options will vary based on arm configurations.

Configuration 205 - Pulse Output 2 Function This program code allows a second pulse output to be defined. The output will be active when flow is active during a batch, and represents volume. The number of pulses is determined by Configuration 206 – Pulse/Volume, and volume type is determined by Configuration 207 – Pulse Out Units. Selections are as follows: N/A Pulse Output (0) Not Used  (1) Load Arm 1 Out

 

(2) Load Arm 2 Out (No Entry: Only one load arm or ALS1 firmware) (3) Meter 1 Out (4) Meter 2 Out (No Entry: Not a ratio blender.)

Help: Select function for this pulse output, KDC TB5:7(+),8(-)

Configuration 206 - Pulse Output 2 Pulse/Volume This parameter defines the pulse output resolution, the number of pulses per unit of volume to be generated (e.g., 0.1 will output 1 pulse for every 10 units of volume). The range of this parameter is 0.01 – 999.99.

Configuration 207 – Pulse Output 2 Units This parameter defines the volume type used to pace the pulse output. Selections are as follows:  

(0) IV (Raw) (1) GV (Gross)







(2) GST (Gross at Standard Temperature) (3) GSV (Gross at Standard Temperature and Pressure) (4) Mass

Critical: Selected units not available. No-entry if corresponding Pulse Output Function = Not Used Help: Select volume type for pulse output to be based on.

Configuration 208 – Pulse Output 2 Max Frequency This entry limits the pulse output frequency for Pulse Output 2 to a fixed range (0 – 3500 Hz) to avoid overspeeding the device attached to the pulse input. All of the intended pulses will eventually be transmitted; the total period will be increased if required to ensure the correct number of pulses is output. A 0 entry disables this feature. Fatal: Entry is out of specified range.

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Section I – Introduction Help: Enter frequency that output should be limited to (0 – 3500 Hz).

Configuration 300 – Digital Input Directory 301, 305, 309, 313, 317, 321, 325, 329, 333, 337, 341 – Digital Input Function 302, 306, 310, 314, 318, 322, 326, 330, 334, 338, 342 – Digital Input Arm Assignment 304, 308, 312, 316, 320, 324, 328, 332, 336, 340, 344 – Digital Input Product

Configuration 301, 305, 309, 313, 317, 321, 325, 329, 333, 337, 341 Digital Input Function

(03) Permissive #1  (04) Permissive #2 Permissive #3 1st/2nd(05) First/Second High Switch DC & AC DigitalFlow Inputs  (06) Remote Start 301 Digital Input DC #1  (07) Remote Stop 305 Digital Input DC #2  (08) Transaction 309 Digital Input DC #3 Reset 313 Digital Input DC #4  (09) General 317 Digital Input DC #5 Purpose Input 321 Digital Input DC #6  (10) Piston 325 Digital Input AC #7 Injector #1 329 Digital Input AC #8 333 Digital Input AC #9  (11) Piston 337 Digital Input AC Injector #2 #10 341 Digital Input AC  (12) Piston #11 Injector #3 These program codes  (13) Piston define the function for Injector #4 a digital input. Except for General Purpose  (14) Piston inputs, duplicate Injector #5 assignments are not allowed. Inputs 1-6  (15) Piston (Configuration Injector #6 numbers 301, 305, 309, 313, 317, and  (16) Piston 321) are DC inputs, Injector #7 and the rest (7-11, Configuration  (17) Piston numbers 325, 329, Injector #8 333, 337, and 341) are AC. Selections  (18) Piston are as follows: Injector #9  (00) N/A  (19) Piston  (01) Security Injector #10 Switch Input #1  (02) Security Switch Input #2

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

Section I – Introduction 



 

(20) Piston Injector #11 (21) Piston Injector #12 (22) Ticket Printer Tray Switch (23) Block Valve

Critical: Input assignments must be unique [except general purpose inputs] Critical: Input assignments do not match type [injector s only] Critical: No digital output assigned for this injector [injector s only] Critical: Block valves used with sequential blending only. Help: Select function for this (DC/AC) input (plus terminal connection)

Configuration 302, 306, 310, 314, 318, 322, 326, 330, 334, 338, 342 – Digital Input Arm Assignment

318 Digital Input DC #5 322 Digital Input DC #6 326 Digital Input AC #7 330 Digital Input AC #8 334 Digital Input AC #9 338 Digital Input AC #10 342 Digital Input AC #11 Assign the associated digital input to one of the two load arms. Selections are as follows:  

Critical: No digital output assigned for this injector [injector s only] Help: Select function for this (DC/AC) input (plus terminal connection) Help: Select the arm this input is associated with.

(0) Arm 1 (1) Arm 2

Some digital input functions are systembased and the arm entry is not used. It will not appear on the AccuLoad Program Mode menus in these cases. These functions include Security inputs, General Purpose inputs, Piston Injector inputs and remote Stop inputs.

Critical: Load arm not configured. Critical: Input assignments must be unique [except general purpose inputs] DC & AC DigitalCritical: Inputs Input 302 Digital Input DC #1 assignments do not 306 Digital Input DC #2 match type [injector 310 Digital Input DC #3 s only] 314 Digital Input DC #4

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Section I – Introduction Configuration 304, 308, 312, 316, 320,324, 328, 332, 336, 340, 344 – Digital Input Product

Critical: Input assignments do not match type [injector s only] Critical: No digital output assigned for this injector [injector DC & AC Digitals Inputs only] Help: Select function 304 Digital Input DC #1 for this (DC/AC) input 308 Digital Input DC #2 (plus terminal 312 Digital Input DC #3 connection) 316 Digital Input DC #4 Help: Select the arm 320 Digital Input DC #5 this input is 324 Digital Input DC #6 associated with. 328 Digital Input AC #7 332 Digital Input AC #8 Configuration 336 Digital Input AC #9 400 – Digital 340 Digital Input AC Output #10 Directory 344 Digital Input AC 401,405,409,413,417, #11 421,425,429,433,437, 441,445,449,453 – Assign a product to Digital Output one of the digital input Function functions from the list 402,406,410,414,418, above. Selections are 422,426,430,434,438, as follows: 442,446,450,454 – Digital Output Arm  (0) Product 1 Assignment  (1) Product 2 403,407,411,415,419,  (2) Product 3 423,427,431,435,439,  (3) Product 4 443,447,451,455 – Digital Output Meter These entries can Assignment only be configured for 404,408,412,416,420, a Sequential Blending 424,428,432,436,440, arm. 444,448,452,456 – Digital Output Product Critical: Load arm not Assignment configured. Critical: Input assignments must be unique [except general purpose inputs]

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Configuration 401, 405, 409, 413, 417, 421, 425, 429, 433, 437, 441, 445, 449, 453 – Digital Output Function

valve is being configured, both Upstream and Downstream Solenoids must be assigned. Outputs 1 – 3 (Configuration numbers 401, 405, 409) are DC, the DC & AC Digitaland Outputs remaining (4 – 14, 401 Digital Output DC Configuration #1 numbers 413, 417, 405 Digital Output DC 421, 425, 429, 433, #2 437, 441, 445, 449, 409 Digital Output DC and 453) are AC. #3 413 Digital Output AC  (00) N/A #4  (01) Alarm Output 417 Digital Output AC Relay #1 #5  (02) Alarm Output 421 Digital Output AC Relay #2 #6  (03) Pump 425 Digital Output AC  (04) Control Valve #7 Upstream 429 Digital Output AC Solenoid #8  (05) Control Valve 433 Digital Output AC Downstream #9 Solenoid 437 Digital Output AC  (06) Additive #1 #10 Pump 441 Digital Output AC  (07) Additive #2 #11 Pump 445 Digital Output AC  (08) Additive #3 #12 Pump 449 Digital Output AC  (09) Additive #4 #13 Pump 453 Digital Output AC  (10) Additive #5 #14 Pump  (11) Additive #6 This program code Pump defines the function of  (12) Additive #7 a digital output. Pump Except for General  (13) Additive #8 Purpose outputs, Pump duplicate assignments  (14) Additive #9 are not allowed. If a Pump

Section I – Introduction                



  

(15) Additive #10 Pump (16) Additive #11 Pump (17) Additive #12 Pump (18) Piston Injector #1 (19) Piston Injector #2 (20) Piston Injector #3 (21) Piston Injector #4 (22) Piston Injector #5 (23) Piston Injector #6 (24) Piston Injector #7 (25) Piston Injector #8 (26) Piston Injector #9 (27) Piston Injector #10 (28) Piston Injector #11 (29) Piston Injector #12 (30) Metered Injector #1 Solenoid Control Out (31) Metered Injector #2 Solenoid Control Out (32) General Purpose Output (33) Block Valve (34) Stop Relay

Critical: Input assignments must be unique [except general purpose inputs] Critical: Input assignments do not match type [injector s only] Critical: No digital output assigned for this injector [injector s only] Critical: Block valves used with sequential blending only. Help: Select function for this (DC/AC) input (plus terminal connection)

Configuration 402, 406, 410, 414, 418, 422, 426, 430, 434, 438, 442, 446, 450, 454 – Digital Output Arm Assignment

430 Digital Output AC #8 434 Digital Output AC #9 438 Digital Output AC #10 442 Digital Output AC #11 446 Digital Output AC #12 450 Digital Output AC #13 454 Digital Output AC #14 This entry defines the arm associated with the digital output function. Selections are as follows:  

(0) Arm 1 (1) Arm 2

Critical: Load arm not configured. Critical: Input assignments must be unique [except general purpose inputs] DC & AC Digital Outputs 402 Digital Output DC Critical: Input #1 assignments do not 406 Digital Output DC match type [injector #2 s only] 410 Digital Output DC Critical: No digital #3 output assigned for 414 Digital Output AC this injector [injector #4 s only] 418 Digital Output AC Help: Select function #5 for this (DC/AC) input 422 Digital Output AC (plus terminal #6 connection) 426 Digital Output AC #7

Help: Select the arm this input is associated with.

Configuration 403, 407, 411, 415, 419, 423, 427, 431, 435, 439, 443, 447, 451, 455 – Digital Output Meter Assignment

DC & AC Digital Out 403 Digital Output DC KDC T #1 407 Digital Output DC KDC T #2 411 Digital Output DC KDC T #3 415 Digital Output AC EAAI T #4 419 Digital Output AC EAAI T #5 423 Digital Output AC EAAI T #6 427 Digital Output AC EAAI T #7 431 Digital Output AC EAAI T #8 435 Digital Output AC EAAI T #9 439 Digital Output AC EAAI T #10 443 Digital Output AC EAAI T #11 447 Digital Output AC EAAI T #12 451 Digital Output AC EAAI T #13 455 Digital Output AC EAAI T #14

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Section I – Introduction This entry defines the meter associated with the output function. Selections are as follows:  

(0) Meter 1 (1) Meter 2

This entry is only valid for a Ratio Blending arm. (In other configurations, only Meter 1 exists for the arm; hence, the arm entry determines which meter is intended.) Critical: Load arm not configured. Critical: Input assignments must be unique [except general purpose inputs] Critical: Input assignments do not match type [injector s only] Critical: No digital output assigned for this injector [injector s only] Help: Select function for this (DC/AC) input (plus terminal connection) Help: Select the arm this input is associated with.

Configuration 404, 408, 412, 416, 420, 424, 428, 432, 436, 440, 444, 448, 452, 456 Digital Output Product Assignment

   

(0) Product 1 (1) Product 2 (2) Product 3 (3) Product 4

These entries are used only if the entry for the related Digital Output Function is Valve DC & AC Digital“Block Outputs ”. 404 Digital Output DC #1 408 Digital Output DC #2 412 Digital Output DC #3 416 Digital Output AC #4 420 Digital Output AC #5 424 Digital Output AC #6 428 Digital Output AC #7 432 Digital Output AC #8 436 Digital Output AC #9 440 Digital Output AC #10 444 Digital Output AC #11 448 Digital Output AC #12 452 Digital Output AC #13 456 Digital Output AC #14

Assign a product to one of the digital output functions from the list above. Selections are as follows:

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Critical: Load arm not configured. Critical: Input assignments must be unique [except general purpose inputs] Critical: Input assignments do not match type [injector s only] Critical: No digital output assigned for this injector [injector s only] Help: Select function for this (DC/AC) input (plus terminal connection) Help: Select the arm this input is associated with.

Configuration 600 – Analog I/O Directory 601,611,621,631,641, 651 – Analog I/O Function 602,612,622,632,642, 652 – Analog I/O Arm Assignment

603,613,623,633,643, 653 – Analog I/O Meter Assignment 605,615,625,635,645, 655 – Analog I/O Type 606/607,616/617,626/ 627,636/637,646/647, 656/657 – Analog I/O Calibration Counts 608/609,618/619,628/ 629,638/639,648/649, 658/659 – Analog I/O High/Low Values 610,620 – Analog I/O RTD Offset

Configuration 601, 611, 621, 631, 641, 651 Analog I/O Function These program codes define the function of the anaputs. Selections are as follows:      

(0) N/A (1) Temperature (2) Density (3) Pressure (4) Analog Valve Out (5) Flow Rate Out

Critical: I/O assignments must be unique. Help: Select function for this analog I/O.

Configuration 602, 612, 622, 632, 642, 652 –

Section I – Introduction Analog I/O Arm Assignment This entry defines the arm associated with the Analog I/O point. Selections are as follows:  

(0) Arm 1 (1) Arm 2

Critical: I/O assignments must be unique. Critical: Load arm not configured. Help: Select the arm this I/O is associated with.

Configuration 603, 613, 623, 633, 643, 653 – Analog I/O Meter Assignment This entry defines the meter associated with the Analog I/O point. Selections are as follows:  (0) Meter 1  (1) Meter 2 This entry is only valid for a Ratio Blending arm. (In other configurations, only Meter 1 exists for the arm; hence, the arm entry determines which meter is intended.)

Critical: Meter not configured. Help: Select the meter this I/O is associated with.

Configuration 605, 615, 625, 635, 645, 655 Analog I/O Type

Fatal: RTDs available on I/O's 1 and 2 only. Help: Select Module type for this function (plus terminal Anaputs & Outputs connection) 605 Analog I/O #1 615 Analog I/O #2 625 Analog I/O #3

635 Analog I/O #4 645 Analog I/O #5 655 Analog I/O #6

These program codes define the type of analog module used. Selections are as follows:      

(0) NA (1) 4 – 20 mA Input (2) 1 – 5 VDC Input (3) RTD (4) 4 – 20 mA Output (5) 1 – 5 VDC Output

Only Anaputs #1 and #2 can be RTDs. Critical: Function and Type must both be input or output. Critical: Analog type must be programmed.

Configuration 606, 616, 626, 636, 646, 656 Analog I/O Calibration 1 Counts These program codes are used to calibrate the anaput module. Calibration factors can be found on the top label of the input modules. The range of these parameters is 0 to 65535. Calibration 1 Counts must be less than Calibration 2 Counts. Factory default calibration is 12288. When these values are assigned based on the values from the label on the Anaput/Output Modules, maximum accuracy will be attained. Critical: Cal1 must be less than Cal2 Help: Enter count value indicated on module. Default = 12288

Configuration 607, 617, 627, 637, 647, 657 -

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Section I – Introduction Analog I/O Calibration 2 Counts These program codes are used to calibrate the anaput module. Calibration factors can be found on the top label of the input modules. The range of these parameters is 0 to 65535. Calibration 2 Counts must be greater than Calibration 1 Counts. The factory default value is 53248. When these values are assigned based on the values from the label on the Anaput/Output Modules, maximum accuracy will be attained. Critical: Cal1 must be less than Cal2 Help: Enter count value indicated on module. Default = 53248

Configuration 608, 618, 628, 638, 648, 658 Analog I/O Low Value These program codes are used to define the lower ranges of the anaput, expressed as engineering values corresponding to the defined function of the

input. The Low entry represents the engineering value at 4mA (or 1v for a V-In module) and the High entry represents the engineering value at 20mA (or 5v). The range of these parameters is 0 to 99999.99. The Low Value must be less than High Value.

entry represents the engineering value at 20mA (or 5v). The range of these parameters is 0 to 9999.99. The High Value must be greater than the Low Value.

Note: These entries are not valid if a RTD temperature probe is selected as the Transducer Type for that input

Critical: Low value must be less than high value (unless density input and units are API Fatal: Entry is out of specified range. Help: Enter value @20mA/5V.

Critical: Low value must be less than high value (unless density input and units are API Fatal: Entry is out of specified range. Help: Enter value @4mA/1V.

Configuration 609, 619, 629, 639, 649, 659 Analog I/O High Value These program codes are used to define the lower and upper ranges of the anaput, expressed as engineering values corresponding to the defined function of the input. The Low entry represents the engineering value at 4mA (or 1v for a V-In module) and the High

67 MN06118L Issue/Rev. 0.5 (4/02)

Note: These entries are not valid if a RTD temperature probe is selected as the Transducer Type for that input

Configuration 610, 620 - RTD Offset This parameter is used to correct the reading of the RTD input by a fixed amount. The range of this program code is – 9.9 to 9.9. Help: Offset zeroes out RTD probe error. Note: This offset is applied to inputs configured as an RTD only. No-entry if corresponding Analog Type is not RTD.

System 100 – General

Purpose Directory     

Date and Time Units and Identifiers Timeouts Display and Control Security

101 – Date 102 – Time 111 – Flow Rate Time 112 – Flow Rate Descriptor 121 – Dynamic Display Timeout 122 – Auto Reset Timer 131 – Decimal/Comma Select 132 – Start Key Disable 133 – Default/Translated Literals 134 – Transaction ID 135 – Transaction ID Message 136 – Number of Batches/Transaction 151 – Level 1 Access Code 152 – Level 2 Access Code 153 – Level 3 Access Code 154 – Level 4 Access Code 155 – Level 5 Access Code 156 – Security Input 1 Access Level

Section I – Introduction 157 – Security Input 2 Access Level

Date and Time System 101 Date This entry allows the operator to set the date on the AccuLoad. To change the date, enter the correct month next to the cursor and press ENTER. Move to the next selection, enter the correct day next to the cursor, and press ENTER. Move to the next selection, enter the correct year next to the cursor, and press ENTER. When the month, day, and year have been entered, move to "Accept New Date" and press ENTER. The new date has been accepted.    

Month Day Year Accept New Date

System 102 – Time A correction or change to the time can be made through this entry. Set the time by moving the cursor to the hour, pressing ENTER, entering the correct hour, and

pressing ENTER again. This step is repeated for the minutes setting. Once the hour and minute have been set, the time type is selected. Pressing ENTER will display the following:

­>

compute the flow rate. Selections are as follows:  

(0) Per minute (1) Per hour

Fatal: Entry out of range. Help: Enter the time base for flow rate Time Type calculation and display. Mil AM PM

Select the proper designation by moving the arrow and press ENTER. To accept the new time, move the cursor to Accept New Time and press "ENTER." The time has been accepted and the screen reverts back to the Date and Time display. Selections are as follows:    

Hours Min Time Type Accept New Time

Fatal: Entry out of range

System 111 Flow Rate Time This parameter is used to define the time units used to

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Section I – Introduction System 112 Flow Rate Descriptor This parameter allows a three-character alphanumeric message to serve as the flow rate unit identifier (for example, GPM, LPM, BPH). The available characters are as follows: 





ABCDEFGHIJKLM NOPQRSUVWXY Z#* abcdefghijkl mnopqrstuv wxyz&@ 0123456789 <>()?!.,‘-“/ + = _ END

Help: Enter a threecharacter entry to be displayed while flow rate is displayed.

System 121 Dynamic Display Timeout This program code defines the amount of time, in seconds, that dynamic displays will remain displayed before AccuLoad III returns to the run or ready screen. A zero entry for this program code will cause the dynamic display to remain indefinitely, until the operator

presses CLEAR. The range of this parameter is 0 – 99 seconds. Help: Enter time in seconds before dynamic display timeout. Zero allows displays to remain indefinitely.

System 122 Auto Reset Timer This program code defines the amount of time, in minutes, before AccuLoad III will return to the ready screen in the absence of key input by the operator. The auto reset feature will remove AccuLoad III from the program mode or end transactions in progress when this parameter is set to a non-zero value. The clock starts after each keystroke (unless flowing). If another keystroke is not made in the time set in this code, the unit will revert to the Ready display. Also, if the driver's load has been completed and he hasn't ended the transaction, the AccuLoad will return to the Ready mode after the time has

69 MN06118L Issue/Rev. 0.5 (4/02)

expired. The range of this parameter is 0 – 99 minutes. An entry of 0 disables this feature. Help: Enter time in minutes with no operator activity before AccuLoad resets to Ready Mode. Zero disables this feature.

System 131 Decimal/Comm a Select This parameter specifies whether a decimal or a comma is to be used to separate the whole and fractional parts of numeric data. The comma is typically used in European markets. The selected delimiter is used in the program mode and on run screens and dynamic displays local to AccuLoad III, in host communications, and on delivery reports. Selections are as follows:  

(0) Decimal (1) Comma

Help: Select delimiter between whole and fractional numbers.

System 132 Start Key Disable This one-digit program code allows the enabling/disabling of the local "START" key and remote start input. When the local "START" key is disabled, it will not function at the AccuLoad III. The only method for starting a batch will be through the communication remote start command. Selections are as follows:  

(0) No (Enabled) (1) Yes (Disabled)

Note: If the local "START" key is disabled at the AccuLoad III and communications is in polling only, the AccuLoad III will not be able to start a transaction until the parameters are properly set. Note: The "START" Key Enabled selection will not prohibit starting the batch via communications.

Help: If "START" key is disabled, and no comm control is defined, transactions cannot be started.

System 133 Default/Transla ted Literals

Section I – Introduction This parameter allows the to initialize all the displays used in the AccuLoad III to either the default (factory literals) or the translated literals. Translated literals are only available if the translation has been completed in the AccuMate and ed to the AccuLoad. Selections are as follows:  

(0) Default literals (1) Translated literals

Help: Select factoryprogrammed default literals or literals translated via AccuMate.

System 134 Transaction ID This nine-digit security number provides an additional security level for operation of the AccuLoad III. If this code is programmed with any number other than 000000000, the driver or operator is required to enter this security ID before a transaction can be started. A 0 entry disables this feature.

Help: Enter a ninedigit translation ID. Zero disables this feature.

System 135 Transaction ID Message This code allows a 28-character alphanumeric entry to prompt during the preset operations to enter a security ID. This message should not be programmed as blanks. If programmed as blanks, when the operator presses "SET" the display will go blank. The data entry allows the following characters to be selected as part of the prompt: 





ABCDEFGHI JKLMNOPQ RSTUVWXY Z#* abcdefghijkl mnopqrstuv wxyz&@ 0123456789 <>()?!.,‘-\“/ + = END

No-entry if Transaction ID is zero Help: Enter message to prompt for translation ID at start of transaction.

System 136 Number of Batches/Transa ction This program code provides the operator with the capability of setting the loading position up for the number of batches allowed per transaction. The range of this entry is from 1 to 10. Fatal: Entry out of specified range. Help: Enter the number of batches per transaction. Warning: Changing this value will clear transaction storage. Re-entering the same number will not clear local storage because the size of the transaction hasn't changed. Do not use System Code 136 to purge transactions; the Erase Transaction Log has been provided for this purpose. For more information on Erase Transaction Log, refer to "Section V – Diagnostics" in this manual.

System 137 – Powerfail Alarm

This program code provides the operator with the capability of either enabling or disabling the powerfail alarm. The powerfail alarm is a diagnostic alarm that is not clearable through communications. The factory default for this parameter is "enable." Selections are as follows:  

(0) Enable (1) Disable

System 151, 152, 153, 154, 155 - Access Code These four-digit numbers permit entry into the AccuLoad III's Program or Weights and Measures program codes. The access codes must be entered through the AccuLoad III keypad after the Program Mode security has been closed (if a security has been programmed and wired to a switch). If this has not been closed, the AccuLoad III will not allow entry into the Program Mode. Once the security is set up for the parameters in the unit the operator must

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Section I – Introduction enter the program mode at the level assigned to the parameter(s) that are to be changed. The range of these entries is from 0 to 9999. Critical: Duplicate access codes are not permitted Help: Enter Access Code for this security level. Note: These access codes must be programmed in order, beginning with security level 1. Intermediate levels cannot be skipped. Note: The operator must enter Program Mode at the highest programmed security level to obtain access to these access codes.

System 156, 157 - Security Input Access Level These entries are used to assign the relay to the level of access code. For instance, if a parameter is assigned level 1 access code and the security input is assigned level 2 that parameter can be changed without the switch being closed. If the parameter is assigned level 2 access code then both the access code and the switch closed

would be needed to change the parameter. The range of these entries is from 0 to 5.

333 – Delivery Volume Type 334 – Display Resolution

Critical: Access level not assigned No-entry if digital input not programmed as security input Help: Select access level (1 – 5) to be associated with this security input.

System 301 Volume Units

System 300 – Volume Accuracy Directory 301 – Volume Units 302 – Mass Units 303 – Volume Descriptor 304 – Mass Descriptor 311 – Maximum Preset 312 – Minimum Preset 313 – Auto Preset 314 – Auto Preset Increment 315 – Transaction Termination 316 – Recipes per Transaction 321 – Auto Prove Select 322 – Proving Mode 331 – Blank Downcounter 332 – Preset Volume Type

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This parameter selects the volume units used to measure product delivery. The factory default is "Gallons." Selections are as follows:     

(0) Gallons (1) Barrels (2) Dekaliters (3) Liters (4) Cubic Meters

Help: Select volume units. These are used to select proper conversion factors for calculations

System 302 Mass Units This parameter defines the mass units used for product measurement. The factory default is "Pounds." Selections are as follows:     

(0) Pounds (1) Kilograms (2) US Tons (3) Metric Tons (4) Long Tons

Help: Select mass units. These are used

to select proper conversion factors for calculations

System 303 – Volume Descriptor This code allows a four-character entry message to serve as the display unit identifier of the volumetric measurement units that will be displayed on the display and the reports. The data entry allows the following characters to be selected as part of the display unit prompt: 





ABCDEFGHI JKLMNOPQ RSTUVWXY Z#* abcdefghijk lmnopqrstu vwxyz&@ 0123456789 <>()?!.,‘-“/ + = END

Help: Enter an alphanumeric volume descriptor to be used on displays and reports

System 304 – Mass Descriptor

Section I – Introduction This code allows a four-character entry message to serve as the display unit identifier for the mass of the product to be used on displays and reports. The data entry allows the following characters to be selected as part of the display unit prompt: 





ABCDEFGHI JKLMNOPQ RSTUVWXY Z#* abcdefghijk lmnopqrstu vwxyz&@ 0123456789 <>()?!.,‘- “/ + = END

Help: Enter an alphanumeric mass descriptor to be used on displays and reports.

System 311 – Maximum Preset This six-digit entry establishes the largest volume that can be preset. An error message appears: "Preset batch volume exceeds the maximum permitted. PRESS 'CLEAR' TO CONTINUE" will be

displayed on any attempt to start a batch with more than the maximum preset value. The range of this entry is 0 to 999999 units. The factory default is "0". Note: "0" disables the maximum preset volume.

Help: Enter maximum preset volume allowed for any batch.

System 312 – Minimum Preset This six-digit entry will allow for the setting of the minimum preset amount. An error message, "Fatal: Preset batch volume is below the minimum required" is displayed. "PRESS "CLEAR" TO CONTINUE" will be displayed on any attempt to start a batch with less than the minimum preset value. The range of this entry is 0 to 999999 units. The factory default is "0". Note: "0" disables the minimum preset volume

Help: Enter minimum preset volume allowed for any batch

System 313 – Auto Preset This six-digit program code allows the operator to select the Auto Preset mode of operation for the AccuLoad III. An entry of 0 disables this function and the preset amount used in the Run Mode will have to be either manually entered by the driver or entered through communications. An entry other than 0 (i.e., 1000) will result in the preset amount programmed in this code being used in the Run Mode. The AccuLoad III would preset automatically 1,000 each time the "SET" button is pressed. The factory default is "0".

Note: "0" disables the Auto Preset.

Help: Select auto preset: a starting point for batch preset amounts

System 314 Auto Preset Increment This five-digit program code allows the operator to program a volume to be used as an incremental

increase for the Auto Preset. The range of this entry is from 0 to 99999. The factory default is "0". Example: Auto Preset is programmed for 1,000 units and the Auto Preset increment is programmed for 100 units. When the driver/operator approaches the AccuLoad III and goes through the necessary steps to get to the Preset Display. Where: = Programmed Product Name P = Preset 1000 = Volume programmed for Auto Preset Gal = Units of measurement Driver presses "SET". Volume will increment 100 units to 1100. Driver presses "SET" again the volume will increment another 100 units to 1200. Driver continues pressing "SET" until the volume of product required is reached (i.e., 2000 gal).

72 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Help: Enter amount to increment the auto preset volume with each press of the "SET" key.

System 315 Transaction Termination This program code defines the primary method used to terminate a transaction. Communications can always be used to terminate a transaction if AccuLoad III is programmed for Poll & Authorize or Remote Control operations. The factory default is "PRINT key." Selections are as follows: 







(0) Print key - For transactions that may be remotely authorized and terminated by the "PRINT" key: The ticket printer tray switch is ignored. The "PRINT" key is used to end the transaction. (1) Communication s control only For transactions that will be authorized and terminated

73 MN06118L Issue/Rev. 0.5 (4/02)

remotely (i.e., through communications): The "PRINT" key is disabled and the ticket printer tray switch is ignored. (2) Transaction reset input - For transactions that will be authorized and terminated by a master reset input: The "PRINT" key is disabled. The ticket printer tray input is used to authorize and end the transaction. (3) Printer Tray Switch Input For transactions that will be authorized and terminated by a switch input from a load printer: The "PRINT" key is disabled. The switch input, when active, authorizes the AccuLoad to load. When the input deactivates, the transaction is ended and the AccuLoad will not allow loading to continue or start again until the input is activated

again (a ticket is put in the printer). Critical: No comm port selected for communications control Critical: No transaction reset input configured Help: Select how a transaction will be terminated.

System 316 – Recipes per Transaction This program code provides the operator with the capability of setting the loading position up to allow only single recipe transactions or to allow multiple recipes per transaction. If programmed for a single recipe, the AccuLoad III will only prompt the driver for a recipe at the beginning of the transaction. The driver can load multiple batches of the recipe but only that recipe for the transaction. If programmed for multiple recipes, the driver will be prompted for the recipe at the beginning of each batch. The factory

default is "Multiple." Selections are as follows:  

(0) Single Recipe per Transaction (1) Multiple Recipes per Transaction

Help: Select single or multiple recipes per transaction

System 321 Auto Prove Select This parameter is used to enable or disable the Automated Proving Mode. The default for this program code will be disabled. Select one of the three security options to enable the automated prove and associated security. Once selected and the security activated, the beginning of the next transaction will launch the auto prove. Once the prove is completed and the meter factor calculated the operator has the choice of ing the calculated meter factor into the software or ignoring it. The factory default is

Section I – Introduction "Disabled." Selections are as follows:    

(0) Disabled (1) Security input not required (2) Security 1 input required (3) Security 2 input required

Critical: Security input not configured Help: Select security level required for auto proving or disable auto proving. Note: Auto proving is described in Section II – Operations.

System 322 Proving Counters This parameter defines whether AccuLoad III is operating in a proving mode. The factory default is "Not Proving." Selections are as follows: 



Run Mode, except the preset and delivery counters both count up and go to tenths resolution. Volume preset and delivery units are in the volume units selected in the display units select code.

(0) Not proving This is the normal operating mode where a preset volume is set and the flow of product is started and stopped. (1) Proving - In this mode the AccuLoad III operates as in the

Help: Set downcounter to upcounter when proving.

System 331 – Run Display This code allows the operator to program the Run Display options to be used in his application. The factory default is "Default Display." Selections are as follows:   

(0) Default Display (1) Blank Downcounter (2) US Weights and Measures Display

Note: This option will have no effect while the AccuLoad III is in the proving mode.

Help: Select the desired information to be shown on the delivery screen.

System 332 – Preset Volume Type This program code selects the volume type used to enter the preset value. This volume type is also used for the downcounter display. The factory default is "IV." Selections are as follows:     

(0) Indicated volume (IV) (1) Gross volume (GV) (2) GST volume (GST) (3) GSV volume (GSV) (4) Mass

Critical: Selected units not available Help: Preset volume type

System 333 – Delivery Volume Type This code establishes how the delivery volume display will appear during operation. Five possible selections are available that are dependent on the needs of the operation. The factory default is "IV." Selections are as follows:

    

(0) Indicated volume (IV) (1) Gross volume (GV) (2) GST volume (GST) (3) GSV volume (GSV) (4) Mass

Help: Delivery display volume type

System 334 – Display Resolution This program codes selects the resolution that will be used by AccuLoad III for the delivery upcounter and downcounter during normal operations. The factory default is "Whole." Selections are as follows:   

(0) Whole units (1) Tenths (2) Hundredths

Help: Select display resolution in whole, tenths, or hundredths

System 400 – Temperature/D ensity Directory 401 – Temperature Units 402 – Reference Temperature 411 – Density Units

74 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction System 401 Temperature Units This program code selects the temperature scale used by AccuLoad III. The factory default is "NA". Selections are as follows:   

(0) N/A (1) Fahrenheit (2) Celsius

Note: A zero entry, signifying No Temperature Selected, will cause all temperature-related program codes to be removed from the menus in Program Mode.

Help: Select temperature units

System 402 Reference Temperature The actual uncompensated volume throughput is temperature compensated to its equivalent volume at this four-digit reference temperature in tenth degrees. The most common reference temperatures are 60.0 Deg. F and 15.0 Deg. C. The range of this entry is 0.0 to 999.9. No-entry if Temperature Units = Not Used

75 MN06118L Issue/Rev. 0.5 (4/02)

Help: Used as base for correction of liquid volume

System 411 Density Units This selection is used to establish which density scale will be used if there is a densitometer installed. It is used to convert volume to mass. Selections are as follows:   



(0) Not Used (1) API (2) Lb/Ft3 (Pound/Cubic Feet) (3) Kg/M3 (Kilograms/Cubic Feet)

Note: When using temperature compensation, a value (API, Lb/Ft3, or Kg/M3) must be entered in this parameter.

Help: Select density units. These are used for a live density input and for mass calculation

System 500 – Pressure Directory 501 – Pressure Units

System 501 Pressure Units This parameter defines the pressure units used by AccuLoad III. The

Section I – Introduction factory default is "NA". Selections are as follows:    



(0) N/A (1) PSI (2) Bar (3) Kg/cm2 (Kilograms/squar e centimeter) (4) Kpa (kilopascals)

Note: If "not used" is selected, signifying no pressure transducer installed, any associated parameters will be removed from the menus in Program Mode.

Help: Select units of pressure

System 600 – Alarm Configuration Directory 601 - Run/Ready Clearable Alarms 602 - Additive Communications Alarm 603 - Back-pressure Alarm 604 Communications Alarm 605 - Density Transducer Alarm 606 - Additive Alarm 607 - High Density Alarm 608 - High Flow Alarm 609 - High Pressure Alarm 610 - High Temperature Alarm

611 - Low Additive Alarm 612 - Low Density Alarm 613 - Low Flow Alarm 614 - Low Pressure Alarm 615 - Low Temperature Alarm 616 - Too Many Additive Pulses Alarm 617 - No Additive Pulses Alarm 618 - Overrun Alarm 619 - Transmitter Integrity Alarm 620 - Pressure Transducer Alarm 621 - Pulse Security Alarm 622 - Additive Frequency Alarm 623 - Shared Printer Alarm 624 - Temperature Transducer Alarm 625 - Valve Fault Alarm 626 - Additive Unauthorize Failed Alarm 627 - Zero Flow Alarm 628 - Additive Injector Error 629 - Over-Rev Metered Injector 630 - Additive Clean Line 631 - Injector Command Rejected 632 - Ticket Alarm 633 - CIVACON Monitor Communications Alarm

634 - Clean Line Alarm 635 - Block Valve Alarm 636 - Blend High Alarm 637 - Blend Low Alarm 638 - Product Overrun 639 - Product Zero Flow 640 - Unauthorized Flow 641 - PTB Printer Failure Alarm 642 - Turbine Meter Alarm 671 - Alarm 1 672 - Alarm 2 673 - Alarm 3 674 - Alarm 4 675 - Alarm 5 676 – Alarm 6 677 – Alarm 7 678 – Alarm 8 679 – Alarm 9 680 – Alarm 10 686 – Alarm 1 Message 687 – Alarm 2 Message 688 – Alarm 3 Message 689 – Alarm 4 Message 690 – Alarm 5 Message 691 – Alarm 6 Message 692 – Alarm 7 Message 693 – Alarm 8 Message 694 – Alarm 9 Message

695 – Alarm 10 Message

System 601 Run/Ready Alarm Clearing This parameter defines the number of alarms that can be cleared in the Run and Ready modes without the requirement of entering a code. Alarms must be configured to be clearable in the Run/Ready mode. When this number of alarms has been cleared, subsequent alarms require a code entry to clear, even though they are programmed for Run/Ready mode clearing. The range of this entry is 0 to 20.

System 602 to 680to 640 and 671 to 680 Alarm Configuration These parameters allow the actions of each alarm to be configured. Multiple options selected from the following list may be configured for each alarm. Selections are as follows:

76 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction   

(1) Allow run/ready clearing (2) Energize alarm output 1 (4) Energize alarm output 2

Note: Through Communications, add to get combination of desired options (i.e., 7 would set up all three options.)

602 AC: Additive Communication s Failure Alarm Indicates a failure on the master/slave communications line between the AccuLoad III and the Additive Injector Subsystem

603 BP: Backpressure Alarm - Indicates insufficient pressure in the system to maintain the minimum backpressure flow rate entry.

604 CM: Communication s Alarm - Indicates a failure on one of the communication channels.

605 DR: Density Transducer Alarm - Indicates a failure or an out-ofrange condition.

606 FA: Additive Error Alarm - Indicates

that the additive has exceeded the programmed number of errors.

607 HD: High Density Alarm Indicates the density transducer is out of range of the high alarm setting.

608 HF: High Flow Alarm Indicates that the flow rate has exceeded the flow limit set in the excess high flow program code for more than 4 seconds.

609 HP: High Pressure Alarm - Indicates that the pressure transducer is out of range of the high pressure setting.

610 HT: High Temperature Alarm - Indicates that the temperature probe or transducer is out of range of the high temperature setting.

611 KA: Low Additive Alarm Indicates that not enough additive was injected during one

77 MN06118L Issue/Rev. 0.5 (4/02)

cycle or an average of several cycles.

meter's pulses were not detected

612 LD: Low Density Alarm -

618 OA: Overrun Alarm -

Indicates that the density transducer is out of range of the low alarm setting.

Indicates that the volume delivered exceeded the preset amount by at least the number of units programmed in the overrun alarm code.

613 LF: Low Flow Alarm Indicates that the flow rate was at or below the minimum flow rate established by the minimum flow limit program code for longer than eight seconds.

614 LP: Low Pressure Alarm - Indicates that the pressure transducer is out of range of the low alarm setting.

615 LT: Low Temperature Alarm - Indicates that the temperature probe or transducer is out of range of the low alarm setting.

616 MA: Excess Additive Pulses Alarm - Indicates that too many additive flow meter pulses were detected.

617 NA: No Additive Pulses Alarm - Indicates that the additive flow

619 XA: Transmitter Integrity Alarm - Indicates a collision on the incoming pulse stream.

620 PR: Pressure Transducer Alarm – Indicates a pressure transducer failure or an out-ofrange (less than 2 mA/0.5 Vdc or greater than 23 mA/5.5 Vdc) condition.

621 PS: Pulse Security Alarm Indicates an out of sequence error in the A - B pulse stream. If this alarm occurs, the batch must be reset using one of the methods in System 322. Pressing CLEAR as a run clearable alarm will open the valve, but as soon as pulses start, the PS alarm will reoccur and

Section I – Introduction again shut down the valve.

622 Additive Frequency Alarm -

RA:

The additive volume is too high for the rate selected; a second dose of additive is being requested before delivery of the first dose completes.

623 SP: Shared Printer Alarm -

Indicates an output was attempted to the shared printer, but was unsuccessful because the shared printer remained busy longer than the programmed shared printer out alarm timer.

624 TP: Temperature Transducer Alarm - Indicates a temperature transducer failure or an out-of-range condition (less than 2 mA/0.5 vdc/52.11 Ohms or greater than 23 mA/5.5 vdc/220.88 Ohms).

625 VF: Valve Fault Alarm Indicates that the valve did not close within the time allowed by the valve

fault timeout program code after receiving the signal to close.

626 UA: Additive Unauthorize Failed Alarm The unauthorize command failed at the end of the batch for an additive. Authorization may have to be removed manually (by power cycling the additive system) to prevent unwanted additive in subsequent batches/transactions.

627 ZF: Zero Flow Alarm Indicates that the Zero Flow Timer has expired and the AccuLoad has not detected any flow in the system.

628 Additive Injector

GA: Error

Alarm – Indicates that there is an additive injector error.

629 OR: OverRev Metered Injector Alarm – Indicates that the meter on the metered injector has exceeded its specified maximum frequency.

630 CA: Additive Clean Line Alarm – Indicates that an insufficient amount of additive-free product was delivered at the end of the load. (This is usually due to ending the batch prematurely.)

631 CR: Injector Command Rejected Alarm – Indicates that the command from the AccuLoad to the injector was rejected.

632 TK: Ticket Alarm – Indicates a removal of the ticket from the Load Printer was tried during the batch. When the alarm is received, press PRINT to clear the transaction.

633 CV: CIVACON Communication Failure Alarm – Indicates a failure on the communications line between the AccuLoad III and the CIVACON Grounding/Overfill System.

634 Line

CL: Clean Alarm –

Indicates that the clean line volume

delivered has underrun the clean line volume programmed by at least the amount of the clean line alarm limit.

635 BV: Block Valve Alarm – Indicates that the block valve did not open or close as signaled by the AccuLoad III.

636 BH: Blend High Alarm – Indicates that the blend tolerance has been exceeded and the product being delivered is over the volume required for the batch.

637 Low

BL: Blend Alarm –

Indicates that the blend tolerance has not been met and the product being delivered is under the volume required for the batch.

638 OA: Product Overrun Alarm – Indicates that the product delivered exceeds the preset amount by at least the number of units programmed in the overrun alarm code.

78 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction 639 ZF: Product Zero Flow Alarm – Indicates that the Zero Flow Timer has expired and the AccuLoad has not detected any flow of this product.

changed, and the meter should be proved. This alarm is displayed when the AccuLoad detects a statistically significant variation in 4 out of 10 updates.

640 UF: Unauthorized Flow Alarm –

System 686 to 695 - Alarm Messages

Indicates that unauthorized flow was detected for the product. Unauthorized flow is when the AccuLoad III receives pulses from a product or products that have not been signaled to flow.

641 PP: PTB Printer Alarm – The PTB printer alarm is set when the AccuLoad III fails to get a correct response from a PTB printer after sending data to be printed. The AccuLoad III will continue to re-send the data to the printer until the communications port timeout setting expires, at which time the PTB printer alarm is set.

642 TM: Turbine Meter Alarm – Indicates turbine signature

that

the meter has

This program code permits the entry of an 18-character text entry identifying an alarm condition. alarms can be set through communications or Boolean/algebraic equations. For more information about alarm messages and their equivalent in BlendPak injectors, AccuTrollers, Mini-Pak injectors, and metered injectors, refer to Appendix III – Alarms.

System 700 – Communication s Directory 701 – Load Arm 1 Address 702 – Load Arm 2 Address 703 – Comm Port 1 Function 704 – Comm Port 1 Baud Rate

79 MN06118L Issue/Rev. 0.5 (4/02)

705 – Comm Port 1 Data/Parity 706 – Comm Port 1 Control 707 – Comm Port 1 Timeout 708 – Comm Port 2 Function 709 – Comm Port 2 Baud Rate 710 – Comm Port 2 Data/Parity 711 – Comm Port 2 Control 712 – Comm Port 2 Timeout 713 – Comm Port 3 Function 714 – Comm Port 3 Baud Rate 715 – Comm Port 3 Data/Parity 716 – Comm Port 3 Control 717 – Comm Port 3 Timeout 718 – Comm Port 4 Function 719 – Comm Port 4 Baud Rate 720 – Comm Port 4 Data/Parity 721 – Comm Port 4 Control 722 – Comm Port 4 Timeout 731 – Comm Link Programming 732 – Modbus Endian Protocol 741 – Prompts Used 742 – Prompt Timeout 743 – Prompt 1 Message 744 – Prompt 1 Input Type

745 – Prompt 1 Length 746 – Prompt 2 Message 747 – Prompt 2 Input Type 748 – Prompt 2 Length 749 – Prompt 3 Message 750 – Prompt 3 Input Type 751 – Prompt 3 Length 752 – Prompt 4 Message 753 – Prompt 4 Input Type 754 – Prompt 4 Length 755 – Prompt 5 Message 756 – Prompt 5 Input Type 757 – Prompt 5 Length

System 701 – Load Arm 1 Address This parameter defines the communications address associated with this Load Arm. For multiple AccuLoads on a shared communications line, all addresses must be unique. The range of this entry is 01 to 99. Critical: Address must not be zero.

Section I – Introduction Help: Enter a unique communication address for this load arm.



System 702 – Load Arm 2 Address This parameter defines the communications address associated with this Load Arm. For multiple AccuLoads on a shared communications line, all addresses must be unique. The range of this entry is 01 to 99. Critical: Address must not be zero. Help: Enter a unique communication address for this load arm.



 

System 703, 708, 713, 718 Comm Port Function This program code defines the function of the communications port. The factory default is "Minicomp Host" on comm port 1. Selections are as follows: 

(0) Not used This communications port is not selected for use.



(1) Terminal host communications This communications port communicates with a terminal type device using a simplified communications protocol. (2) Minicomputer host communications This communications port communicates with a minicomputer type device using a sophisticated and secure communications protocol. (3) Modbus host communications (4) Printer Permits the AccuLoad III through this communication port to automatically output an end of a transaction report to a printer connected to the AccuLoad III. (5) Shared printer - Same as number (4) above except the output report will go to a shared printer connected to one





or more AccuLoad IIIs. (6) Smart injector control Permits the AccuLoad III through this communication port to communicate with and control up to twelve smart additive injector systems. (7) CIVACON Monitor – Permits the AccuLoad III through this communication port to communicate with the CIVACON Grounding and Overfill System.

Certain restrictions apply:  Shared printing is only possible on port 1.  Port 4 may only be a printer or smart injector control.  Only one port can be configured for smart injector control  A maximum of two ports may be configured for printer/shared printer





A maximum of two ports may be configured for host communications functions. Only one port can be used for CIVACON interface.

The proper communications port control must be configured for the selected function. See System 706, 711, 716, 721 – Control for port control options. Critical: Function conflicts with Port Control. Critical: Permissive input must be configured with CIVACON. Help: KDC TB1: (232:1(TX), 2(RX), 3(RTS), 4(CTS), 5(COM)), (485:6(TX+), 7(TX-), 8(RX+), 9(RX-), 10(COM)

System 704, 709, 714, 719 Baud Rate This parameter sets the speed of the associated communications port. The factory default is "38400." Selections are as follows:

80 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction      

(0) 1200 baud (1) 2400 baud (2) 4800 baud (3) 9600 baud (4) 19200 baud (5) 38400 baud

Help: Select the baud rate for this communications port

System 705, 710, 715, 720 Data/Parity This parameter defines the number of data bits and parity used by the associated communications port. Unless indicated otherwise, one stop bit is used. The factory default is "8/None." Selections are as follows:       

(0) 7 bits No Parity (1) 7 bits Odd Parity (2) 7 bits Even Parity (3) 8 bits No Parity (4) 8 bits Odd Parity (5) 8 bits Even Parity (6) 8 bits No Parity, 2 Stop bits

Help: Select the data format: number of bits

per character and type of parity

System 706, 711, 716, 721 Control This program code defines the level of control the associated communications port commands. Polling Only, Poll and Authorize, and Remote Control are valid with host communications options. XON/XOFF is valid with printer options. Only one port can have transaction control. The factory default is "Poll & Program." Selections are as follows: 





81 MN06118L Issue/Rev. 0.5 (4/02)

(0) N/A – No communications. AccuLoad III operates as standalone preset. (1) Polling Only – No transaction control, display control or programming allowed via this port. Able to read program code values and run data from the unit. Loading as above. (2) Poll & Authorize – Full



programming/ prompting control. Transaction control type 1 requiring authorization from host. Allows use of AccuLoad III communications commands such as AU-Authorize Transaction and AP-Authorize Transaction and Preset for host authorization. Designed for terminals where the driver enters desired preset volume after authorization. (3) Remote Control – Full programming and prompting control. Transaction control type 2 (also requiring authorization from host) Allows use of SB – Set Batch to enter the preset remotely and EB to end the batch remotely. This is designed for predispatch operations where the driver has limited input during the load process and the preset is hostcontrolled.









(4) Xon/Xof – For printer ports only. Xon/Xoff flow control. (5) Poll & Program – For use with demonstration/Ac cuMate ports. Allows full program access but does not affect transaction control (acts like a standalone unit). (6) PTB-FX – Security level designed to PTB Weights and Measures Agency-approved printer interface. (7) PTB-LQ – Security level designed to PTB Weights and Measures Agency-approved printer interface.

Critical: Comm port not configured for host communications Critical: Comm port not configured for printer Critical: Only one comm port may be configured for control No-entry if corresponding function is not used Help: Select the degree of control for

Section I – Introduction this communications port

System 707, 712, 717, 722 Timeout These three-digit codes allow the operator to specify the amount of time, in seconds, before aborting a communications transfer that has halted. The communications alarm will then be set. This entry is also used to abort a printout if waiting for a shared printer on an XON from a printer. If the timer expires waiting for a shared printer, the shared printer alarm will be set. The range of this entry is from 0 to 999 seconds.

the access level assigned to those parameters. The factory default is "Level 1 Access." Selections are as follows: 





Help: Enter elapsed time in seconds of comm fail before signaling an alarm

System 731 Comm Link Programming This program code defines which program code parameters can be modified through communications by



(0) Alarm Clearing Only This selection allows only the alarms to be reset (cleared) through communications. (1) Level 1 Access Parameters – This selection allows only the parameters that are assigned level 1 access to be changed through communications. (2) Level 2 Access Parameters – This selection allows only the parameters that are assigned levels 1 and 2 access to be changed through communications. (3) Level 3 Access Parameters – This selection allows only the parameters that are assigned levels 1 through 3 access to be





changed through communications. (4) Level 4 Access Parameters – This selection allows only the parameters that are assigned levels 1 through 4 access to be changed through communications. (5) Level 5 Access Parameters – This selection allows all parameters to be changed through communications.

Help: Select program mode groups modifiable via communications

System 732 Modbus Endian Protocol This program code defines the byte order for floating point values returned by Modbus communications. AccuLoad III s three variations of the Modbus protocol. The factory default is "Big." Selections are as follows: 

(0) Big endian – bytes are ordered





most significant first (1) Little 8 endian – bytes are ordered least significant first (2) Little 16 endian – words are ordered least significant first

No-entry if no comm port set up for Modbus Help: Select modbus data format (affects floating point numbers)

System 741 Prompts Used This program code defines the number of local prompts configured at AccuLoad III. These prompts are presented to the operator prior to the preset prompt. The data entered by the operator is stored by AccuLoad III and can be printed on a Bill of Lading and retrieved through communications. The range of this program code is 0 to 5. Help: Zero entry disables this feature

System 742 Prompt Timeout

82 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction This two-digit code defines the amount of time, in seconds, that a local prompt will remain displayed at AccuLoad III before the prompting sequence is aborted and AccuLoad III returns to the ready screen. The range of this parameter is 0 to 99 seconds. If set to zero, AccuLoad III will wait indefinitely for data entry in response to a prompt. The factory default is "0". Help: Enter time, in seconds, for display of prompt messages

System 743, 746, 749, 752, 755 - Prompt Message This program code defines the 28character text entry displayed to the operator as one of the five local prompts. It is important to not leave this message as all blanks, as a blank screen will be presented to the operator if this prompt is activated. Help: Enter prompt message to be displayed at start of transaction

System 744, 747, 750, 753, 756 - Prompt Input Type

alphanumeric response for visible entries.

This parameter defines whether numeric data entered in response to a local prompt will echo to the screen or display Xs in place of digits as a security feature. (Revision 4 and above firmware allows a 20character alphanumeric response.) The factory default is "Numeric." Selections are as follows:

Note: Codes 745, 751, 754, and 757 associated with codes 746, 749, 752, and respectively.

  

(0) Numeric (1) Hidden (2) Alphanumeric (Revision 4 and above firmware only)

Help: Select whether response to prompt should be displayed or hidden

System 745, 748, 751, 754, 757 - Prompt Length This program code defines the maximum length of a response to a local prompt. The range of this entry is 0 to 9 for numeric or hidden entries. Revision 4 and above firmware allows a 20character

83 MN06118L Issue/Rev. 0.5 (4/02)

748, are 743, 755

No-entry if Prompts Used = 0 Help: Set maximum length for prompt response

System 800 – Additive Directory 801 – Additive Selection Method 802 – Additive Pacing Units 803 – Additive Stop Option 804 – Additive Stop Volume 805 – Additive 1 Type 806 – Additive 1 Plumbing 807 – Additive 1 Arm 808 – Additive 2 Type 809 – Additive 2 Arm 810 – Additive 2 Plumbing 811 – Additive 3 Type 812 – Additive 3 Arm 813 – Additive 3 Plumbing 814 – Additive 4 Type 815 – Additive 4 Arm 816 – Additive 4 Plumbing 817 – Additive 5 Type 818 – Additive 5 Arm 819 – Additive 5 Plumbing 820 – Additive 6 Type

821 – Additive 6 Arm 822 – Additive 6 Plumbing 823 – Additive 7 Type 824 – Additive 7 Arm 825 – Additive 7 Plumbing 826 – Additive 8 Type 827 – Additive 8 Arm 828 – Additive 8 Plumbing 829 – Additive 9 Type 830 – Additive 9 Arm 831 – Additive 9 Plumbing 832 – Additive 10 Type 833 – Additive 10 Arm 834 – Additive 10 Plumbing 835 – Additive 11 Type 836 – Additive 11 Arm 837 – Additive 11 Plumbing 838 – Additive 12 Type 839 – Additive 12 Arm 840 – Additive 12 Plumbing 841 – Smart Injector 1 Address 842 – Smart Injector 2 Address 843 – Smart Injector 3 Address 844 – Smart Injector 4 Address 845 – Smart Injector 5 Address 846 – Smart Injector 6 Address 847 – Smart Injector 7 Address 848 – Smart Injector 8 Address

Section I – Introduction 849 – Smart Injector 9 Address 850 – Smart Injector 10 Address 851 – Smart Injector 11 Address 852 – Smart Injector 12 Address 861 – Metered Injector 1 K Factor 862 – Metered Injector 1 Meter Factor 863 – Injector 1 High Tolerance 864 – Injector 1 Low Tolerance 865 – Injector 1 Maximum Tolerance Error 866 – Metered Injector 2 K Factor 867 – Metered Injector 2 Meter Factor 868 – Injector 2 High Tolerance 869 – Injector 2 Low Tolerance 870 – Injector 2 Maximum Tolerance Error 881 – Additive Injection Unit Descriptor 882 – Additive Totals Units Descriptor 883 – Injection/Totalization Conversion Factor 884 – Clean Line Additive 885 – Piston Injector Errors

System 801 Additive Selection Method This parameter defines how additives will be selected on a batch basis. Additives will be as defined in the recipe, or a subset of those additives defined selected by the operator at the keypad prior to entering the preset volume. The factory default is "Auto." Selections are as follows: 





(0) Automatic For auto selection of the injectors. All the injectors that are programmed will automatically pulse when the unit is loading. (1) Transaction – Manual selection of the injectors at the start of the transaction (2) Batch – Manual selection of the injectors at the start of each batch

Help: Select how injectors are chosen, automatically, at transaction start, or at batch start

System 802 Additive Pacing Units This program code selects the volume type used to pace the additive injectors. The factory default is "GV." Selections are as follows:     

(0) Indicated volume (IV) (1) Gross volume (GV) (2) GST volume (GST) (3) GSV volume (GSV) (4) Mass

Critical: Selected units not available Help: Select the product volume type used in the determination of injection points

System 803 Additive Stop Option This parameter defines when the additive injection will stop for each batch and whether or not the rate will be recalculated so that the total amount of additive expected for the preset volume will be delivered before the downcounter reaches the volume in

System 804 – Additive Stop Volume. The factory default is "Batch." Selections are as follows: 





(0) End of Batch – Stop volume is ignored. Additive is delivered until end of batch (1) No recalculation – Additive is delivered as above but injection halts when only stop volume remains (2) Recalculation - Proper additive volume for entire preset volume is "squeezed" so that the correct additive amount for preset is delivered when the stop volume is reached.

Help: Injections may stop at the end of a batch or at the additive stop volume with or without recalculation of the inject rate

System 804 Additive Stop Volume This three-digit entry allows the operator to select the volume of

84 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction product remaining to be delivered when the additive injectors will be shut down. This code is used only in conjunction with Injector Option 1 and 2 of parameter 803. The range of this code is 0 to 999 units of volume. Help: Enter the volume left to be delivered before injector shutdown (in preset volume type).

System 805, 808, 811, 814, 817, 820, 823, 826, 829, 832, 835, 838 Additive Types



Critical: Metered injector pulse input not configured Critical: Injector I/O does not match type assignment Critical: No comm port configured for smart additive control Critical: No injector address assigned Critical: Injectors 1 and 2 cannot be AddPak Help: Select the type of injector for this additive. Note: The Add-Pak option is only available on Rev. 3 and above firmware.

These program codes define the type of additive injector installed at that injector position. AccuLoad III s a mixed implementation of additive injector types. Selections are as follows:        

(8) Add-Pak

(0) N/A (1) Piston (2) Piston with (3) Titan (4) Blend-Pak (5) MiniPak (6) Smith Smart (7) Metered Injector

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System 806, 809, 812, 815, 818, 821, 824, 827, 830, 833, 836, 839 Additive Arm These entries specify the arm with which the associated additive injector is used. Selections are as follows:  

(0) Arm 1 (1) Arm 2

System 807, 810, 813, 816, 819, 822, 825, 828, 831, 834, 837, 840 – Additive Plumbing Additive Injector selections available dependent upon code 020. This multiple selection (bit mapped) entry allows the operator to select which meter(s) the injector is plumbed into in a ratio blending application. Selections are as follows:  

(0) Meter 1 (1) Meter 2

No Entry: No ratio blending

System 841 to 852 - Smart

Injector Address This parameter is used with any smart injector type and defines the communications address for the associated injector. When more than one injector is installed at AccuLoad III, injector addresses must be unique. The range of this program code is 0 to 999. Critical: If AICB Board #1 is present, then no injector may have address 100 through 110. Help: Enter the communications address for this smart injector No Entry: Corresponding injector type = AddPak

System 861, 866 - Metered Injector K Factor This seven-digit code defines the nominal number of pulses from a meter for one unit of registration. The value must be between 0.001 and 9999.999.

Section I – Introduction Critical: Metered injector pulse input not configured Fatal: Entry must not be zero No-entry if Pulse Input not configured for metered injector Help: Enter the K factor in pulses per unit volume for the metered injector.

System 862, 867 - Metered Injector Meter Factor The meter factor for the additive meters that are being controlled directly by the AccuLoad are programmed in these parameters. If the additives are being controlled through communications and ancillary equipment, no value should be programmed in these parameters. Additive meter number one is programmed in code 853 and additive meter number two is programmed in code 854. The range of these entries is 0.0000 to 9.9999. Meter factor equals the actual volume times the current meter factor times the k factor, all divided by the input pulses. The factory default is "0.0000". Critical: Metered injector pulse input not configured Critical: No-entry if Pulse Input not configured for metered injector Help: Enter the meter factor for the metered injector

System 863, 864, 865, 868, 869, 870 – Injector Tolerances 863 Injector #1 High Tolerance 868 Injector #2 High Tolerance These parameters allow a percentage entry in two whole digits followed by one decimal place for the amount the actual injected volume can sur the average volume required to meet the additive needs. The range of this entry is 0 to 99.9. The factory default is "0".

volume required to meet the additive needs. The range of this entry is 0 to 99.9. The factory default is "0". Help: Enter the percent below the averaged amount before an error is counted

Help: Enter the percent above the averaged amount before an error is counted 864 Injector #1 Low Tolerance 869 Injector #2 Low Tolerance These parameters allow a percentage entry in two whole digits followed by one decimal place for the amount the actual injected volume can be under the average

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Section I – Introduction 865 Injector #1 Maximum Tolerance Errors 870 Injector #2 Maximum Tolerance Errors These parameters allow the operator to set up how many times during the batch that the high and low tolerance percentages can be exceeded before an alarm is set. The range of this entry is from 0 to 99. The factory default is "0". Help: Enter the maximum number of tolerance errors allowed before an alarm is set.

System 881 – Additive Injection Units Descriptor This code allows a three-character entry message to serve as the additive injection units identifier for the injected products, such as cc or oz. The data entry allows the following characters to be selected: 

ABCDEFGHI JKLMNOPQ RSTUVWXY Z#*





abcdefghijk lmnopqrstu vwxyz&@ 0123456789 <>()?!.,‘- “/ + = _ END

Help: Enter a description for additive injector units.

System 882 Additive Totals Units Descriptor This program code is a 3-character text entry used to define the units in which additive injector volumes are totaled. Help: Enter a descriptor for additive totals units.

System 883 Injection/Totali zation Conversion Factor This parameter is used to convert injection units to totals units. This parameter is an exponential entry. The AccuLoad III uses this formula for the conversion: Volume in Injector units / Conversion factor = Volume in Totals Units

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Example: If injection units are in cc., and injector totals are to be displayed in liters, the value would be 1000. (1.00 e+03). Help: Enter the number of injection units in each add totals unit (e.g., number of cc's per gallon).

System 884 – Clean Line Additive This entry determines the tolerance for the additive stop volume. If the batch is ended before the programmed stop volume has been completely delivered, this entry determines if an alarm will occur. An alarm will occur at batch end if the volume delivered since the last injection is short of the stop volume by more than this entry. An entry of 0 disables the alarm. Help: Set the tolerance allowed for underrun of additive stop volume. Zero disables add clean line alarm.

System 885 Piston Injector Errors

This parameter is used with piston injectors with only. It defines the number of missed signals that can occur before an additive alarm occurs. The range is 0 to 9. Help: Enter the maximum number of errors allowed for a piston injector before alarming

System 891, 896, 901, 906, 911, 916, 921, 926, 931, 936 – Add-Pak Injector K Factor This seven-digit numeric entry defines the nominal number of pulses from an Add-Pak for one unit of registration. The value must be between 0.001 and 9999.999. Fatal: Entry must not be zero Critical: Metered injector pulse input not configured No-entry if Pulse Input not configured for Add-Pak Help: Enter the K factor in pulses per

Section I – Introduction unit volume for the metered injector. Note: These program codes are only available on Rev. 3 and above firmware.

System 892, 897, 902, 907, 912, 917, 922, 927, 932, 937 – Add-Pak Injector Meter Factor The meter factor for the Add-Paks that are being controlled directly by the AccuLoad are programmed in these parameters. If the Add-Paks are being controlled through communications and ancillary equipment, no value should be programmed in these parameters. The range of these entries is 0.0000 to 9.9999. Meter factor equals the actual volume times the current meter factor times the k factor, all divided by the input pulses. The factory default is "0.0000". Fatal: Entry must not be zero No-entry if Pulse Input not configured for Add-Pak injector Help: Enter the meter factor for the metered injector

Note: These program codes are only available on Rev. 3 and above firmware.

System 893, 898, 903, 908, 913, 918, 923, 933, 938 – Injector High Tolerances These parameters allow a percentage entry in two whole digits followed by one decimal place for the amount the actual injected volume can sur the average volume required to meet the additive needs. The range of this entry is 0 to 99.9. The factory default is "0". Help: Enter the percentage that the actual additive amount may the averaged amount before an error is counted Note: These program codes are only available on Rev. 3 and above firmware.

System 894, 899, 904, 909, 914, 919, 924, 929, 934, 939 – Injector Low Tolerances These parameters allow a percentage entry in two whole digits followed by one

decimal place for the amount the actual injected volume can be under the average volume required to meet the additive needs. The range of this entry is 0 to 99.9. The factory default is "0". Help: Enter the percentage that the actual additive amount may be under the averaged amount before an error is counted Note: These program codes are only available on Rev. 3 and above firmware.

895, 900, 905, 910, 915, 920, 925, 930, 935, 940 – Maximum Tolerance Errors These parameters allow the operator to set up how many times during the batch that the high and low tolerance percentages can be exceeded before an alarm is set. The range of this entry is from 0 to 99. The factory default is "0". Help: Enter the maximum number of tolerance errors allowed before an alarm is set

Note: These program codes are only available on Rev. 3 and above firmware.

Load Arm General Purpose Directory 101 – Permissive 1 Sense 102 – Permissive 1 Message 103 – Permissive 1 Restart 104 – Permissive 2 Sense 105 – Permissive 2 Message 106 – Permissive 2 Restart 107 – Load Arm ID

Load Arm 101, 104 – Permissive Sense These parameters define the conditions under which a defined permissive is expected to be present in order for loading operations to be allowed. Selections are as follows:  



(0) N/A (1) Transaction Start - Permissive only checked immediately after authorization (2) Continuous Permissive must

88 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction





be met continuously during the batch (3) Start Condition Permissive must be met whenever flow is started (4) Batch Start Permissive must be met to start a batch

Load Arm 102, 105 – Permissive Messages These 28-character text messages will be displayed to the operator if a permissive sense entry corresponding with the message is defined but not present when expected.

Load Arm 103, 106 – Permissive Restart These parameters will determine how a restart is initiated after a permissive is lost and then restored. Selections are as follows: 



(0) Manual – Start key must be pressed to restore flow (1) Automatic – Flow will be

started automatically as soon as the permissive is restored

Load Arm 107 – Load Arm ID This program code is a 28-character text entry used to identify the load position. It is included on the AccuLoad's display in Ready mode. The Load Arm ID can also be included on the delivery report. Help: Enter an alphanumeric identifier for this load arm.

Load Arm 108 – Flashing Totals This program code determines whether nonresettable total data is displayed at the Ready screen. This feature is only ed on arms configured for straight product delivery. The total(s) displayed will alternate with the "Press Set Key" message if the unit is authorized for loading; otherwise, it will appear full-time. Options are as follows:

89 MN06118L Issue/Rev. 0.5 (4/02)

      

(0) None (1) IV (2) GV (3) GST (4) GSV (5) Mass (6) All

If "None" is selected, the display line will be blank if the arm is not authorized. The display line will show the message "Press Set Key" when the arm is authorized. If a specific volume type is selected, the Ready screen will display the nonresettable total for the arm in the volume type specified, alternating with the "Press Set Key" message if authorized. If "All" is selected, the Ready screen will cycle through all of the volume types (as well as the "Press Set Key" message if the arm is authorized). IV and GV will always be included. GST and GSV will be included only if they differ in value from the next less-compensated volume. The mass nonresettable total will be included only if it is non-zero.

Note: This parameter is only available on Revision 10 firmware, or higher.

Load Arm Flow Control Directory 201 – Low Flow Start Rate 202 – Low Flow Start Volume 203 – Low Flow Start Percentage 204 – Low Flow Start Condition 205 – High Flow Rate 206 – Second High Flow Rate 207 – Start After Stop Delay 208 – Overrun Alarm Limit 209 – Zero Flow Timer 210 – Valve Delay to Open 211 – Pump Delay to Off 212 – Valve Fault Timeout 221 – Clean Line Volume 222 – Clean Line Product 223 – Clean Line Alarm Limit 224 – Ratio Factor Adjust 225 – Ratio Factor Time 226 – Block Valve Position

Load Arm 201 Low Flow Start Rate

Section I – Introduction This program code designates the flow rate used during low flow start, i.e. for the volume of product defined by the low flow start volume or low flow start percentage program codes. The range of this parameter is 0.0 to 9999.9. The factory default is 0.0.

percentage of the preset volume to be delivered during low flow start. If both low flow start percentage and low flow start volume are defined, the larger of the two will be used for low flow start. The range of this parameter is 0 to 99. The factory default is 0.0.

Help: Enter the flow rate during low flow start operation.

Help: Enter percent of preset for delivery during low flow start

Load Arm 202 Low Flow Start Volume

Load Arm 204 Low Flow Start Condition

This parameter defines the volume of product to be delivered at the low flow start rate. If both low flow start volume and low flow start percentage are defined, the larger of the two will be used for low flow start. The range of this parameter is 0.0 to 9999.9. The factory default is 0.0.

This parameter defines when AccuLoad III will deliver product at the low flow start rate. The factory default is "Always." Selections are as follows:

Help: Enter volume for delivery during low flow start

Load Arm 203 Low Flow Start Percentage This defines

parameter the

 

(0) Always (1) Start of batch

Help: Select whether low flow start is desired at batch beginning or at every start

Load Arm 205 – High Flow Rate This five-digit code sets the high flow rate for the system. This rate will be divided among the products

being delivered according to the percentages assigned in the recipe selected for loading. The range of this entry is 00001 to 99999 flow units. Note: "00000" will not allow the valve to open.

Help: Enter the maximum flow rate for digital/analog valve control operation. A zero entry will not allow the valve to open.

Load Arm 206 – Second High Flow Rate This five-digit entry defines a second high flow rate for the system, which is selectable by an AC input. This program code is only available if one of the inputs has been configured for first/second high flow rate selection. The range of this entry is 00000 to 99999 flow units. This flow rate would be typically selected for smaller trucks. Help: Enter the 2nd high flow rate for digital/analog valve control operation. Zero will not allow valve to open.

Load Arm 207 Start After Stop Delay This parameter defines the amount of time, in seconds, before AccuLoad III will allow flow to be restarted after flow was stopped during a batch. The range of this parameter is 0 to 999 seconds. The factory default is 0. Help: Enter time in seconds to delay a start after stop in midload

Load Arm 208 Overrun Alarm Limit This program code defines the amount of product, in programmed volume units, that can be delivered above the preset amount before AccuLoad III generates an overrun alarm. The range of this parameter is 0 to 99. An entry of 0 disables the Overrun Alarm. Help: Enter number of units delivered over preset amount before alarm occurs

Load Arm 209 Zero Flow Timer

90 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction This parameter defines the amount of time, in seconds, that AccuLoad III will ignore a zero flow condition before commanding the valve to close. Once this occurs, AccuLoad III will require a start command before the batch in progress can be continued. The range of this parameter is 0 to 99 seconds. The factory default is 0. Help: Enter time in seconds zero flow is ignored before valve closure. Zero disables this feature.

Load Arm 210 Valve Delay to Open This program code defines the amount of time, in seconds, before the valve will be commanded to open after the pump relay is closed. This allows the pump to pressurize the line, providing for better valve response. The range of this parameter is 0 to 99 seconds. The factory default is 0. Help: Enter time delay in seconds to open valve after start

Load Arm 211 Pump Delay to Off This two-digit entry allows the operator to select a pump relay delay to off time in seconds. At any time during a normal or operator-requested stop, the pump relay will be delayed by the programmed value in seconds before turning off. This delay will be overridden in an alarm condition (i.e., no delay to off). The range of this entry will be 0 to 99 seconds delay to off. No-entry if no digital output configured as pump Help: Enter delay time in seconds to open the pump relay after stop.

Load Arm 212 – Valve Fault Timeout This two-digit program code allows the setting of the amount of time that the AccuLoad will ignore flow after the valve has been commanded to close. The range of this parameter is 0 to 99 seconds.

91 MN06118L Issue/Rev. 0.5 (4/02)

Help: Enter time in seconds to ignore flow when valve has been commanded to close. Zero disables this feature.

Load Arm 221 – Clean Line Volume This three-digit entry establishes the volume of clean line product to be delivered to fill the pipe/load arm at the end of every batch. This volume is determined by calculating the volume of product to fill the pipe/load arm from the control valve(s) to the end of the loading arm. The range of this entry is 0 to 999 units. The factory default is 0. Help: Enter the volume of clean line product desired at end of batch.

Load Arm 222 – Clean Line Product This one-digit entry selects the product that will be designated as the clean line product. The clean line product will be delivered at the end of every batch whether the designated clean

line product is part of the recipe being delivered or not. The purpose is to have the line packed with the clean line product at the end of a delivery. The factory default is "Product 1." Selections are as follows:    

(0) Product #1 (1) Product #2 (2) Product #3 (3) Product #4

No-entry if clean line volume set to 0. Help: Select the product that will be used to fill the load arm at the end of each batch.

Load Arm 223 – Clean Line Alarm Limit This two-digit entry defines the volume of product that the clean line volume can be short and not cause an alarm. For example, if the clean line volume is set for 100 gallons and the maximum clean line alarm limit is programmed for 5 gallons, the clean line volume can range between 95 gallons and 100 gallons without causing an

Section I – Introduction alarm. The range of this entry is 0 to 99 units. The factory default is 0. No-entry if clean line volume set to 0. Help: Set tolerance allowed for under-run of clean line delivery.

Load Arm 224 – Ratio Factor Adjust This three-digit entry sets the ratio adjustment factor used to speed up the response of the blend valves to help maintain the programmed blend ratio during loading. This factor is used to magnify the difference between the programmed blend ratio and the current blend ratio so that the programmed blend ratio can be achieved more quickly. The value used in this code must not be zero. The range of this entry is 00.1 to 99.9. No-entry if ratio blending not selected. Help: Enter the ratio adjustment factor for the desired blend flow correction.

Load Arm 225 – Ratio Factor Time

Selections follows:

This two-digit entry sets the time in seconds between flow rate adjustments of the control valves. The value used in this code must not be zero. This value should be determined based on the hydraulic conditions that exist for the system. The range of this entry is 01 to 99 seconds.



No-entry if ratio blending not selected. Help: Enter the flow rate adjustment time in seconds for the desired blend flow correction.

Load Arm 226 – Block Valve Position This one-digit entry sets the position of the product select valve at the end of a transaction or when the STOP button is pressed. The valve can either be left open (for relief of thermal expansion) or closed. This code applies only to electric motor-operated valves. The factory default is 0.







are

as

(0) Valve is closed when STOP is pressed and at the end of the transaction (1) Valve is open when STOP is pressed and closed at the end of the transaction (2) Valve is closed when STOP is pressed and open at the end of the transaction (3) Valve is open when STOP is pressed and open at the end of the transaction.

No-entry if sequential blending not selected. Help: Select the block valve position at the end of a transaction when STOP is pressed or when stop state occurs

Load Arm Volume Accuracy Directory 301 – Blend Tolerance (Percentage) 302 – Blend Tolerance (Volume) 303 – Blend Correction

Load Arm 301 – Blend Tolerance (Percentage) This two-digit program code defines the blend tolerance allowed for all delivered blends. The range of this entry is 0.1 percent to 9.9 percent. This blend tolerance is applied as a percentage of the total batch delivered. If the delivered amount of the product is within plus or minus the blend percentage of the total delivery, no blend alarm will occur. A blend tolerance entry of zero allows no tolerance, causing an alarm to occur unless all components are delivered exactly. For example, assume a blend tolerance percentage of 2%, a preset of 1000 gallons, and a recipe consisting of 25% of each of the four products. The presets for each of the products would be 250 gallons. If 1000 gallons are delivered, the calculated blend tolerance would be 20

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Section I – Introduction gallons (2% of 1000 gallons). If any product delivered less than 230 gallons (250 – 20) a blend low alarm will be set. If any product delivered more than 270 gallons (250 + 20), a blend high alarm will be set. (This is true only if all 1000 gallons are delivered.)

the minimum volume tolerance be programmed here to override the percentage applied to very small batches.

Help: Enter the percentage of total preset to be used as the blend tolerance.

This code establishes the type of Blend Correction that will be allowed in case of a product overrun. Three possible selections are available. The factory default is "No Blend Correction." Selections are as follows:

Load Arm 302 – Blend Tolerance (Volume) This three-digit code defines the blend tolerance as a fixed volume. This volume represents the delivered volume of product over or under the delivered volume that will be allowed by AccuLoad III without causing an alarm. The range of this entry is 00.1 to 99.9 units. If both a blend tolerance volume and a blend tolerance percentage are entered, the AccuLoad will use the larger of the two for a specific batch. It is recommended that

Help: Enter the volume to be used as the blend tolerance.

Load Arm 303 – Blend Correction





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(0) No Blend Correction. If a product overrun occurs during the loading process, which would cause a blend alarm, no correction will be allowed and the transaction must be ended. (1) SelfCorrected Blend. If a product overrun occurs during the loading process, the AccuLoad III will



automatically try to correct the blend if the product in error is being loaded as another component of the blend (i.e., error in component 2 – Regular, Regular also being loaded as component 5). If the component in error is not repeated as one of the components that has not been loaded, the transaction will have to be ended. (2) SelfCorrected Blend/Complete Batch. If a product overrun occurs during the loading process, the AccuLoad III will automatically try to correct the blend if the product in error is being loaded as another component of the blend. If the component in error is not repeated as one of the components that has not been loaded, the driver/operator will have the

choice of ending the batch or completing the loading of the original preset amount. Help: Choose the level of blend correction that will be allowed.

Load Arm Communication s Directory 701 – Report Selection 702 – Summary Report Print Time 703 – Summary Report Interval 704 – Report Volume Resolution 705 – Report Pages 706 – Report HM Classification

Load Arm 701 – Report Selection This program code defines which delivery report will be printed at the completion of a transaction if a printer function is assigned to one or more communications ports. The same report will be printed at each port if multiple ports are configured for printer options. The factory default is

Section I – Introduction "Default." Selections are as follows:  



(0) Default (1) Configured Report 1 (2) Configured Report 2





Note: The -configured reports are designed on the AccuMate and ed to the AccuLoad.

Help: Select the report type to be printed

Load Arm 702 – Summary Report Print Time This entry sets the initial print time of the summary report. Enter the hours, minutes, and time type (AM, PM, or military) the summary report is to be printed. The summary report includes a line per batch for all transactions run during the time interval specified. No-entry if no printer configured on any comm port Help: Enter up to 6 characters of text. Enter time to print summary report. Time

format is HH:MMT, where T = A,P,M

Load Arm 703 – Summary Report Interval This parameter sets the interval that the summary report will be printed. Once the time of the report has been set using this parameter, the report would print based on that initial time and the interval programmed. The interval is entered in hours with three digits in whole hours. The range of this entry is from 0 to 999. No-entry if no printer configured on any comm port Help: Enter time interval in hours between printed reports. Zero entry disables this feature.

Load Arm 704 – Report Volume Resolution This entry selects the volume resolution to print on default reports. The factory default is "Whole units." Selections are as follows:  

(0) Whole units (1) Tenths



(2) Hundredths

Help: Select the volume resolution to print on default reports

Load Arm 705 – Report Pages This entry selects which pages will be printed on reports. The factory default is "Batch and transaction pages." Selections are as follows: 







(0) Batch and transaction pages – one page per batch plus a summary page for the transaction (1) Batch page only – one page per batch only; no transaction summary (2) Transaction page only – transaction summary only; no batch details (3) No transaction report – printer only used for summary reports

Help: Select which pages to print for reports

Load Arm 706 – Report HM Classification This entry allows the operator to select which product's Hazardous Materials (HM) Classification will be printed on the transaction summary page of the report. The factory default is "Product 1." Selections are as follows:    

(0) Product 1 (1) Product 2 (2) Product 3 (3) Product 4

Help: Select which product's HM class to print on summary page of default report

Meter Flow Control Directory 201 – Valve Type 202 – PID Proportional Gain Factor 203 – PID Integral Gain Factor 204 – PID Derivative Gain Factor 205 – PID Interval 206 – Zero Flow Alarm Timer 207 – Overrun Alarm Limit 208 – Flow Adjust Tolerance

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Section I – Introduction 209 – Flow Adjust Timer

Meter 201 – Valve Type This parameter selects the type of control valve used by AccuLoad III. The factory default is "Digital." Selections are as follows:   

(0) Digital (1) Two-stage (2) Analog

Note: A two-stage valve is not allowed for ratio blending.

Help: Select the type of valve used

Meter 202 – PID Proportional Gain Factor This three-digit entry is the PID proportional gain factor for analog valve control. The range of this entry is from 0.000 to 999.999. (Used only with analog valves.) Help: Enter the PID proportional gain factor for analog valve control

Meter 203 – PID Integral Gain Factor

This three-digit entry is the PID integral gain factor for analog valve control. The range of this entry is from 0.000 to 999.999. (Used only with analog valves.) Help: Enter the PID integral gain factor for analog valve control

Meter 204 – PID Derivative Gain Favor This three-digit entry is the PID derivative gain factor for analog valve control. The range of this entry is from 0.000 to 999.999. (Used only with analog valves.) Help: Enter the PID derivative gain factor for analog valve control

Meter 205 – PID Interval This two-digit entry is the time interval in seconds between PID calculations. The range of this entry is from 0.0 to 9.9. (Used only with analog valves.) Help: Enter the time interval in seconds between PID calculations

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Meter 206 – Zero Flow Alarm Timer This program code defines the amount of time, in seconds, after which a zero flow condition will generate an alarm. An entry of zero causes AccuLoad III to disable the zero flow alarm. The range of this parameter is 0 to 99 seconds. Help: Enter time in seconds zero flow is ignored before valve closure

Meter 207 – Overrun Alarm Limit This parameter defines the number of units that may be delivered over the preset amount before an alarm occurs. The range of this entry is from 0 to 99 units. An entry of zero disables the overrun alarm. Help: Enter number of units delivered over preset amount before alarm occurs

Meter 208 – Flow Adjust Tolerance This parameter defines the percentage of flow

rate tolerance to be used when making flow rate adjustments. The range of this entry is 0 to 9.9%. This is intended as a tighter flow tolerance than in Product 204. This tolerance is only applied when the flow rate has been adjusted (from low flow to high flow, or to improve the blend). The purpose of the tighter tolerance is to more closely achieve the desired flow rate. Note that this tight tolerance is only in effect for the time specified in the following parameter. Help: Enter flow rate tolerance (percent) to be used when making flow rate adjustments No-entry if not a ratio blender.

Meter 209 – Flow Adjust Timer This parameter defines the time duration in seconds for the flow rate adjustment tolerance to be in effect. The range of this entry is 0.0 to 99.9 seconds. Help: Enter the time duration in seconds for the flow rate

Section I – Introduction adjustment tolerance to be in effect No-entry if not a ratio blender.

Meter Volume Accuracy Directory 301 – K-Factor 302 – Dual Pulse Error Count 303 – Dual Pulse Error Reset 304 – Dual Pulse Flow Rate Cutoff 310 – Turbine Meter Blade Count 311 – Turbine Diagnostic Tolerance

Meter 301 – K Factor This program code defines the nominal number of pulses comprising one unit of volume registration. The range of this entry is 0.001 to 9999.999. Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Help: Enter the number of pulses required for one unit of registration

Meter 302 Dual Pulse Error Count

This program code defines the number of error counts that may be received from a dual pulse comparator without causing a pulse security alarm. The range of this parameter is 0 to 999. The factory default is 0. Help: Enter the number of dual pulse errors allowed before alarm

Meter 303 Dual Pulse Error Reset This program code defines the conditions under which the dual pulse error count will be reset. The factory default is "No reset." Selections are as follows:    

(0) No reset (1) Reset at end of transaction (2) Reset on power-up (3) Reset at end of transaction and power-up

Note: Clearing a pulse security alarm does not reset the error count.

Help: Select how dual pulse error count is reset

Meter 304 Dual Pulse Flow Rate Cutoff

Meter 311 – Turbine Meter Diagnostic Tolerance

This parameter defines the flow rate below which dual pulse errors will not be counted. The range of this entry is 0 to 9999. The factory default is 0.

This parameter defines the degree of turbine meter diagnostic tolerance. The stricter the tolerance, the greater the chance of the turbine meter diagnostic causing an alarm. The factory default is "Most Lax." Selections are as follows:

Help: Enter the flow rate at which dual pulse error counts will be counted

Meter 310 – Number of Turbine Blades This two-digit entry should be programmed to the number of blades/buttons present on the rotor for a turbine type meter. It is required that this entry be programmed accurately if any turbine meter diagnostics are to be performed. It is not used and should be programmed to 0 if the meter is any other type. The range of this entry is 0 to 99. Help: Enter the number of blades for turbine meter diagnostics

    

(0) Most lax (1) Lax (2) Normal (3) Strict (4) Most strict

Help: The stricter the tolerance, less variation will result in an alarm

Meter Temperature/D ensity Directory 401 – Densitometer Type 407 – S-Mass A Coefficient 408 – S-Mass B Coefficient 411 – Solartron Calculation Units 412 – Solartron DCF 413 – Solartron K0 414 – Solartron K1 415 – Solartron K2

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Section I – Introduction 416 – Solartron K18 417 – Solartron K19 418 – Solartron K20a 419 – Solartron K20b 420 – Solartron K21a 421 – Solartron K21b 422 – Solartron Tcal 423 – Solartron Pcal 441 – Sarasota Calculation Units 442 – Sarasota DCF 443 – Sarasota K 444 – Sarasota D0 445 – Sarasota T0 446 – Sarasota Tcoef 447 – Sarasota Tcal 448 – Sarasota Pcoef 449 – Sarasota Pcal 461 – UGC Calculation Units 462 – UGC DCF 463 – UGC K0 464 – UCG K1 465 – UCG K2 466 – UCG Tc 467 – UCG Kt1 468 – UCG Kt2 469 – UCG Kt3 470 – UGC Pc 471 – UGC Kp1 472 – UGC Kp2 473 – UGC Kp3 491 – Other Density Calculation Units 492 – Other DCF 493 – Other A Coefficient 494 – Other B Coefficient 495 – Other C Coefficient

Meter 401 – Densitometer Type

This parameter allows the operator to select the frequency densitometer used by the meter. The factory default is "S-Mass." Selections are as follows:     

(0) S-Mass (1) Solartron (2) Sarasota (3) UGC (4) Other

Help: Select the type of frequency densitometer used by this meter

Meter 407 - SMass A Coefficient This parameter is used to enter the constant "A" for the Smith Meter S-Mass meter. The "A" constant is used in the equation a/T + b where T is the period of the incoming signal. Suggested values are 1.000E + 7 Kg/m3 for metric units and 6.242797E + 5 for lb/ft3. This value is entered as 0.000000E + 00. No-entry if this isn't an S-Mass Densitometer. Help: Enter the "A" coefficient to be used for density calculation.

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Meter 408 - SMass B Coefficient This parameter is used to enter the offset error "B" to correct the density by this fixed value. This value is used in the equation a/T + b where T is the period of the incoming signal. This value is entered as 0.000000E + 00. No-entry if this isn't an S-Mass Densitometer. Help: Enter the "B" coefficient to be used for density calculation.

Meter 411 Solartron Calibration Units This entry allows the to select the calibration units used for the Solartron Densitometer. Selections are as follows: 



(0) English (Fahrenheit, PSI, Lb/Ft3) (1) Metric (Celsius, Bar, 3 Kg/m )

No-entry if this isn't a Solartron Densitometer.

Help: Select calibration certificate units: English (Fahrenheit, PSI, 3 Lb/Ft ), metric (Celsius, Bar, Kg/m3).

Meter 412 Solartron DCF This entry allows the operator to enter the density correction factor for computing the calculated density from the actual density. The range of this entry is from – 9.9999 to 9.9999. No-entry if not selected as installed densitometer type Help: Enter the density correction factor

Meter 413 Solartron K0 This entry allows the operator to enter the Constant K0 from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent. No-entry if this isn't a Solartron Densitometer. Help: Enter constant from calibration certificate.

Meter 414 Solartron K1

Section I – Introduction This entry allows the operator to enter the Constant K1 from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent. No-entry if this isn't a Solartron Densitometer. Help: Enter constant from calibration certificate.

Meter 415 Solartron K2 This entry allows the operator to enter the Constant K2 from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent. No-entry if this isn't a Solartron Densitometer. Help: Enter constant from calibration certificate.

Meter 416 Solartron K18 This entry allows the operator to enter the Constant K18 from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent.

No-entry if this isn't a Solartron Densitometer. Help: Enter temperature coefficient data from calibration certificate.

Meter 417 Solartron K19 This entry allows the operator to enter the Constant K19 from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent. No-entry if this isn't a Solartron Densitometer. Help: Enter temperature coefficient data from calibration certificate.

Meter 418 Solartron K20a

Meter 419 Solartron K20b This entry allows the operator to enter the Constant K20b from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent. No-entry if this isn't a Solartron Densitometer. Help: Enter pressure coefficient data from calibration certificate.

Meter 420 Solartron K21a This entry allows the operator to enter the Constant K21a from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent.

This entry allows the operator to enter the Constant K20a from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent.

No-entry if this isn't a Solartron Densitometer. Help: Enter pressure coefficient data from calibration certificate.

No-entry if this isn't a Solartron Densitometer. Help: Enter pressure coefficient data from calibration certificate.

This entry allows the operator to enter the Constant K21b from the Solartron densitometer. Enter the base number (six digits) and two digits for the exponent.

Meter 421 Solartron K21b

No-entry if not selected as installed densitometer type. Help: Enter pressure coefficient data from calibration certificate.

Meter 422 Solartron Tcal This entry allows the operator to enter the temperature that the densitometer was calibrated at the factory. The range of this entry is – 9999.999 to 9999.999 (limit of three decimal points). No-entry if not selected as installed densitometer type Help: Enter temperature calibration value

Meter 423 Solartron Pcal This entry allows the operator to enter the pressure that the densitometer was calibrated at the factory. The range of this entry is – 9999.999 to 9999.999 (limit of three decimal places). No-entry if not selected as installed densitometer type

98 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Help: Enter pressure calibration value.

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter the density correction factor.

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter constant from calibration certificate.

Meter 443 Sarasota K

Meter 445 Sarasota T0

(0) English (Fahrenheit, PSI, Lb/Ft3) (1) Metric (Celsius, Bar, Kg/m3)

This entry allows the operator to enter the calibration constant for the spool on the Sarasota densitometer. The range of this entry is from –9.999999 to 9.999999.

No-entry if pulse input is not configured for Sarasota densitometer Help: Select calibration certificate units: English (Fahrenheit, PSI, 3 Lb/Ft ), metric (Celsius, Bar, Kg/m3).

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter constant from calibration certificate.

This entry allows the operator to enter the T0 constant from the Sarasota densitometer. This constant is in microseconds. The range of this entry is from –9999.999 to 9999.999.

Meter 442 Sarasota DCF

Meter 444 Sarasota D0

This entry allows the operator to enter the density correction factor for computing the calculated density from the actual density. The range of this entry is from – 9.9999 to 9.9999.

This entry allows the operator to enter the constant D0 from the Sarasota densitometer. The range of this entry is from –9999.999 to 9999.999.

Meter 441 Sarasota Calibration Units This entry allows the to select the calibration units used for the Sarasota Densitometer. The factory default is "English." Selections are as follows: 



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No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter constant from calibration certificate.

Meter 446 Sarasota Tcoef This entry is used for entering the temperature coefficient constant from the Sarasota densitometer in microseconds/degree F. The range of this

entry is 9.999999 9.999999.

from

– to

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter temperature coefficient data from calibration certificate

Meter 447 Sarasota Tcal This entry allows the operator to enter the temperature that the densitometer was calibrated at the factory. The range of this entry is from – 9999.999 to 9999.999. No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter temperature calibration value

Meter 448 Sarasota Pcoef This entry is used for entering the pressure coefficient constant from the Sarasota

Section I – Introduction densitometer in microseconds/PSIG. The range of this entry is from –9.999999 to 9.999999. No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter pressure coefficient data from calibration certificate.

Meter 449 Sarasota Pcal This entry allows the operator to enter the pressure that the densitometer was calibrated at the factory. The range of this entry is from – 9.999999 to 9.999999.

This entry allows the to select the calibration units used for the UGC Densitometer. The factory default is "English." Selections are as follows: 



(0) English (Fahrenheit, PSI, gr/cc) (1) Metric (Celsius, Bar, gr/cc)

Help: Select calibration certificate units: English (Fahrenheit, PSI, gr/cc), metric (Celsius, Bar, gr/cc). No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for UGC densitometer

Meter 462 UGC DCF

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for Sarasota densitometer Help: Enter pressure calibration value.

This entry allows the operator to enter the density correction factor for computing the calculated density from the actual density. The range of this entry is from – 9.9999 to 9.9999.

UGC Densitometer Meter 461 UGC Calibration Units

No-entry if not selected as installed densitometer type

No-entry if pulse input is not configured for UGC densitometer Help: Enter the density correction factor.

No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate

Meter 463 UGC K0

Meter 465 UGC K2

This entry allows the operator to enter the Constant K0 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent.

This entry allows the operator to enter the Constant K2 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent.

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate.

Meter 464 UGC K1

Meter 466 UGC Tc

This entry allows the operator to enter the Constant K1 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent.

This entry allows the operator to enter the temperature that the densitometer was calibrated at the factory. The range of this entry is from – 999.9999 to 999.9999.

No-entry if not selected as installed densitometer type

No-entry if not selected as installed densitometer type

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Section I – Introduction No-entry if pulse input is not configured for UGC densitometer Help: Enter temperature calibration value.

Meter 467 UGC Kt1 This entry allows the operator to enter the Constant Kt1 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent. No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate.

Meter 468 UGC Kt2

No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate.

No-entry if pulse input is not configured for UGC densitometer Help: Enter pressure calibration value.

Meter 469 UGC Kt3

Meter 471 UGC Kp1

This entry allows the operator to enter the Constant Kt3 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent.

This entry allows the operator to enter the Pressure Constant Kp1 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent.

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate.

Meter 470 UGC Pc

This entry allows the operator to enter the Constant Kt2 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent.

This entry allows the operator to enter the pressure that the densitometer was calibrated at the factory. The range of this entry is from – 999.9999 to 999.9999.

No-entry if not selected as installed densitometer type

No-entry if not selected as installed densitometer type

101 MN06118L Issue/Rev. 0.5 (4/02)

No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate.

Meter 472 UGC Kp2 This entry allows the operator to enter the Constant Kp2 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent. No-entry if not selected as installed densitometer type

No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate.

Section I – Introduction Meter 473 UGC Kp3 This entry allows the operator to enter the Constant Kp3 from the UGC densitometer. Enter the base number (six digits) and then two digits for the Exponent. No-entry if not selected as installed densitometer type No-entry if pulse input is not configured for UGC densitometer Help: Enter constant from calibration certificate.

Other Densitometers Meter 491 Other Densitometer Calibration Units This entry allows the to select the calibration units used for the Solartron Densitometer. The factory default is "English." Selections are as follows: 



(0) English (Fahrenheit, PSI, Lb/Ft3) (1) Metric (Celsius, Bar, 3 Kg/m )

No-entry if not configured for "other densitometer" Help: Select calibration certificate units: English (Fahrenheit, PSI, Lb/Ft3), metric (Celsius, Bar, Kg/m3).

Meter 492 Other DCF This entry allows the operator to enter the density correction factor for computing the calculated density from the actual density. The range of this entry is from – 9.9999 to 9.9999. No-entry if not selected as installed densitometer type No-entry if not configured for "other densitometer" Help: Enter the density correction factor.

Meter 493 Other A Coefficient This code allows the operator to enter the constant “a” by which the density will be calculated according to the following formula:

Density = aT2 + bT + c

the programmed constants.

Where: T is the period of the incoming signal and a, b, and c are the programmed constants.

Nine digits must be entered for constant b. The first seven digits represent the base number and the last two numbers represent the exponent. The +/- key may be used to set the sign of the base and the exponent field.

Nine digits must be entered for constant a. The first seven digits represent the base number and the last two numbers represent the exponent. The +/- key may be used to set the sign of the base and the exponent field. No-entry if not selected as installed densitometer type Help: Enter the "A" coefficient to be used for density calculation.

Meter 494 Other B Coefficient This parameter allows the operator to enter the constant “b” by which the density is calculated according to the following formula:

No-entry if not selected as installed densitometer type Help: Enter the "B" coefficient to be used for density calculation.

Meter 495 Other C Coefficient This parameter allows the operator to enter the constant "c" by which the density will be calculated according to the following formula: Density = aT2 + bT + c

Density = aT2 + bT + c

Where: T is the period of the incoming signal and a, b, and c are the programmed constants.

Where: T is the period of the incoming signal and a, b, and c are

Nine digits must be entered for constant c. The first seven

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Section I – Introduction digits represent the base number and the last two numbers represent the exponent. The +/- key may be used to set the sign of the base and the exponent field. No-entry if not selected as installed densitometer type Help: Enter the "C" coefficient to be used for density calculation.

Product 100 – General Purpose Directory 101 – Product ID 102 – HM Classification 103 – HM Classification

Product 101 Product ID This code allows a nine-character entry message to serve as a product identifier. The data entry will allow the following characters to be selected as part ID: 





ABCDEFGHI JKLMNOPQ RSTUVWXY Z#* abcdefghijk lmnopqrstu vwxyz&@ 0123456789 <>()?!.,‘- “/ + = _ END

Help: Enter an alphanumeric ID to describe the product.

Product 102, 103 – HM Classification The Hazardous Materials (HM) Classification is a 60character message divided between two

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program parameters. The data entry will allow the following characters to be selected as part of the classification: 





ABCDEFGHI JKLMNOPQ RSTUVWXY Z#* abcdefghijk lmnopqrstu vwxyz&@ 0123456789 <>()?!.,‘- “/ + = _ END

Help: Enter the first thirty characters of the Hazardous Materials Classification. Help: Enter the last thirty characters of the Hazardous Materials Classification.

Product 200 – Flow Control Directory 201 – Minimum Flow Rate 202 – High Flow Rate 203 – Second High Flow Rate 204 – Flow Tolerance Percentage 205 – Flow Tolerance Rate 206 – First Trip Volume 207 – Second Trip Volume 208 – Second Trip Auto Adjust

Section I – Introduction 209 – Excess High Flow Rate 210 – Low Flow Rate Alarm Limit 211 – Block Valve Delay to Open 212 – Block Valve Delay to Close

Product 201 – Minimum Flow Rate This four-digit entry defines the lowest programmed (final stage) flow rate for the product. This will be the flow rate when the valve is signaled to close at the completion of a preset. The range of this entry is from 0 to 9999 units per time measurement. Help: Enter the minimum flow rate for digital valve control operation

Product 202 – High Flow Rate This five-digit code defines the maximum flow rate being controlled for this product during loading. The range of this entry is 0 to 99999 flow units. The factory default is zero. Help: Enter the maximum flow rate for

digital valve control operation. A zero entry will not allow the valve to open

Product 203 – Second High Flow Rate This five-digit entry defines a second high flow rate that is selectable by an AC input. This program code is not used when a twostage valve has been selected. The range of this entry is 0 to 99999 flow units. If zero is entered, second high flow is disabled. This flow rate would normally be used in situations where the size of the trucks vary and a lower high flow rate is needed for the smaller trucks.

the AccuLoad III initiates a valve correction. The range of this entry is 0 to 9%. The AccuLoad III will calculate the current flow tolerance using this percentage and the current flow rate. This will be compared with the programmed flow tolerance rate, with the larger of the two tolerances determining when to adjust the valve.

Help: Enter the second high flow rate for digital valve control operation. A zero entry will not allow the valve to open.

Product 204 – Flow Tolerance Percentage This single-digit entry designates the percentage of the currently requested flow rate that the flow rate may vary before

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Section I – Introduction Example: Current Flow Rate 600 GPM Flow Tolerance 9% Flow rate can vary 54 GPM (600 GPM x 9% = 54 GPM) without a valve correction signal from the AccuLoad III. Help: Enter desired flow rate tolerance as a percentage of the current flow rate

Product 205 – Flow Tolerance Rate This three-digit code allows for the entry of the minimum flow rate tolerance in units per time. The range of this entry is from 0 to 99 units per time. The AccuLoad III will calculate the current flow tolerance using this percentage and the current flow rate. This will be compared with the programmed flow tolerance rate, with the larger of the two tolerances determining when to adjust the valve. Help: Enter a desired flow rate tolerance in units per time (GPM, BPH, etc.)

Product 206 – First Trip Volume This four-digit entry designates the preset volume for this product remaining on the line when flow slow-down begins. The range of this entry is 0 to 9999 units. Help: Enter preset volume remaining before ramp down begins

Product 207 – Second Trip Volume This three-digit entry defines the preset volume (in tenth of volume units) remaining for this product at the final valve closure signal for the product. The range of this entry is 0.0 to 99.9 units. Help: Enter the preset volume remaining before valve closure occurs

Product 208 – Second Trip Auto Adjust This one-digit entry defines the number of batches to be included in the average used to

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calculate the final trip adjustment. For a preset, this is the number of batches run. The range of this entry is 1 to 9. This parameter provides the operator an automatic method of adjusting the final trip point of the valve. The use of this parameter is ideal when starting up the system or when system hydraulics are changed during maintenance. The AccuLoad III will automatically set up the final (second) trip point when this parameter is used. If for some reason the system parameters change and the final trip point needs adjusted, the operator must enter Program Mode and reset the auto adjust to again automatically adjust the final stage trip point Note: The batch volumes must be sufficient to allow the AccuLoad III to reach high flow before the first trip point is encountered.

Help: Enter number of batches to average for auto second trip value adjustment

Product 209 – Excess High Flow Rate This two-digit entry sets the maximum percentage by which the flow rate can exceed the product's high flow rate entry without alarming. This entry must be greater than the Flow Tolerance entry, except when a value of zero is entered to disable excess high flow alarm checking. The excess rate is entered as a percentage of the product high flow rate. The range of this entry is 00 through 99 seconds. Help: Enter the highest flow rate allowed in percent above the high flow rate without alarming

Product 210 – Low Flow Rate Alarm Limit This three-digit entry defines the set point in units per minute for the low flow alarm. The low flow alarm will be triggered whenever a flow rate is equal to or lower than the limit set and is maintained for eight seconds. The low flow alarm is not triggered

Section I – Introduction in cases where there is no flow. The range of this entry is 001 to 999 flow units. Help: Enter the minimum flow rate allowed without a low flow alarm

Product 211 – Block Valve Delay to Open This program code allows the setting of a time delay (in seconds) for the opening of the product block valve prior to delivery of the product. If Block Valve Security is programmed and the valve does not open within the programmed delay, a block valve alarm will be triggered. The range of this entry is 01 to 99 seconds. For example, if the Block Valve Delay to Open entry is set to 05 seconds, the AccuLoad would allow 5 seconds for the block valve to open or else an alarm would be triggered if the valve had not been opened. If Block Valve Security is not used, the AccuLoad assumes that the valve has opened

after the programmed delay. Help: Enter delay time in seconds to open the pump relay after stop

Product 212 – Block Valve Delay to Close This program code allows setting of a time delay (in seconds) for the closing of the product block valve after the product has been delivered. If Block Valve Security is programmed and the valve does not close within the programmed delay, a block valve alarm will be triggered. The range of the entry is 01 to 99 seconds. For example, if the block valve delay entry were set to 05 seconds once the delivery was completed, the AccuLoad would allow 5 seconds for the block valve to close, then an alarm would be triggered. If Block Valve Security is not used, the AccuLoad assumes that the valve has closed after the programmed delay.

Help: Enter time in seconds to ignore flow when valve has been commanded to close. Zero disables this feature.

Product 300 – Volume Accuracy Directory 301 – Minimum Batch Volume 302 – Meter Factor 1 303 – Flow Rate 1 304 – Meter Factor 2 305 – Flow Rate 2 306 – Meter Factor 3 307 – Flow Rate 3 308 – Meter Factor 4 309 – Flow Rate 4 310 – Master Meter Factor 311 – Linearized Factor Deviation 312 – Meter Factor Variation Select 313 – Meter Factor Variation % Change Per Degree 314 – Meter Factor Variation Reference Temperature

Product 301 – Minimum Batch Volume This entry allows for the setting of the minimum batch size for this product. The range of this entry is 00001 to 99999 units. An error message, "The minimum preset for this recipe is *.

Press clear to continue," will be displayed. Any attempt to start a batch with a product volume less than the minimum batch size for that product will not be allowed. Note: * indicates the summation of all the minimum batches of the components of the recipe according to the percentages programmed for that recipe.

Help: Enter the minimum batch amount allowed for this product.

Product 302 Meter Factor 1 Product 304 Meter Factor 2 Product 306 Meter Factor 3 Product 308 Meter Factor 4 If only a single meter factor is used, it must be put into program code 302. The flow rate selected in program code 303 or 305 must be set to "0". Under these conditions any other meter factors programmed will be ignored. The range of these entries is 0 to 9.99999. Note: A zero entry in meter factor 1 will be considered an invalid entry. Zero entries in the remaining factors will

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Section I – Introduction result in that factor and subsequent factors not being used. (e.g., if a zero entry is made for factor 2, factors 3 and 4 will not be used.)

Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Critical: Meter factor varies more than the Linearized Factor Deviation Critical: Meter factors must be within 2% of the master meter factor Fatal: (302 only) Entry must not be zero Help: Meter factor = (actual volume x current factor x k factor)/input pulses.

Product 303 Flow Rate 1 Product 305 Flow Rate 2 Product 307 Flow Rate 3 Product 309 Flow Rate 4

If only one meter factor is used, program code 303 or 305 must be set at "0". The range of these entries is 0 to 99999 flow units. Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Critical: Flow rates must be entered in descending order Critical: Corresponding meter factor not programmed Help: Enter the flow rate corresponding to the meter factor.

-

These five-digit entries are the flow rates at which the meter factors (codes 302, 304, 306, 308) are defined beginning with the highest flow rate in program code 303 and descending to the lowest flow rate in program code 309.

107 MN06118L Issue/Rev. 0.5 (4/02)

Product 310 Master Meter Factor This program code allows the operator to set a master meter factor. This six-digit entry will be used to restrict meter factors one through four (codes 302, 304, 306 and 308), to plus or minus 2% of the master factor (i.e., the value entered here). This range restriction applies only to meter factors which are programmed for use (i.e., meter factor one always and, if linearizing, all the factors used). Any attempt to enter a meter factor outside the 2% range, if installed, will cause a Critical Warning. In addition, a master factor entry that causes the current meter factors installed to be out of range will cause those meter factors which are out of range to prompt a Critical Message. This critical condition must be corrected so that all used meter factors are within the 2% range of the master factor before normal Run Mode operations can occur. The range of

this entry is 0 to 9.99999. Note that an entry of zero disables the master meter factor. Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Critical: Meter factor must be within 2% of the master meter factor Help: Restricts programmed meter factors to + or –2% of this master factor

Product 311 Linearized Factor Deviation This code allows the operator to set a maximum deviation between adjacent meter factors. This three digit entry will be used to restrict deviation between the adjacent meter factors in use to plus or minus the entered percentage (i.e., the value entered here). Any attempt to enter a meter factor outside the entered range will cause a Critical Warning.

Section I – Introduction Also, a linearized factor deviation entry that results in the current meter factors installed to be out of range will set a program code alarm. The meter factors that are out of range will be indicated by a DA alarm. The meter factors at fault must be corrected so they are within range of the deviation entry before normal Run Mode operations can occur. The value of the linearized factor deviation may range from 0 to 9.99%. Zero disables this feature. Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Critical: Meter factor varies more than the Linearized Factor Deviation Help: Set the maximum deviation in percent allowed between adjacent meter factors

Product 312 Meter Factor Variation Select This parameter allows the selection of

enabling or disabling the meter factor variation entries (calculations). When enabled the AccuLoad III will calculate and use the meter factors based on the current temperature of the product. The factory default is "Disabled." Selections are as follows:  

(0) Disabled (1) Enabled

Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Help: Enable or Disable the use of meter factor variation with temperature.

Product 313 Meter Factor Percent Change Per Degree Temperature This four-digit parameter allows the entry of the meter factor variation with temperature. This entry represents the meter factor percent change per degree of temperature. The range of this

parameter is 0.0001 to 0.9999 percent. This parameter will not appear on the display unless parameter 312 is enabled. Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Fatal: Entry is out of specified range. Help: Enter the meter factor variation in % change per degree temperature.

Product 314 Meter Factor Variation Reference Temperature This four-digit code allows the entry of the meter factor reference temperature. This entry represents the temperature, in tenths, at which the present meter factor was determined. The range of this entry is 000.1 to 999.9 units. This parameter will not appear on the display unless parameter 312 has been enabled.

Critical: Security level for parameter must be at top 2 levels. [Revision 5 and above firmware only] Fatal: Entry is out of specified range. Help: Enter reference temperature for the meter factor percent change per degree.

Product 400 – Temperature/D ensity Directory 401 – Maintenance Temperature 402 – High Temperature Alarm Limit 403 – Low Temperature Alarm Limit 411 – API Table 412 – Reference Density 413 – High Density Alarm Limit 414 – Low Density Alarm Limit

Product 401 – Maintenance Temperature This code allows the entry of a maintenance temperature to be used when a temperature probe is not installed or working, but temperature related

108 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction calculations are desired. The temperature units are dependent on the entry made in the Temperature Scale Select code. This four-digit entry has a range of –999.9 to 999.9 temperature units where –999.9 disables the maintenance temperature. Note: An entry greater than -999.9 will override the temperature probe or transducer input if installed and will be used in all calculations where temperature is used.

No-entry if Temperature Units = Not Used Help: Select maintenance temperature if temperature probe is not installed or to override the probe

Product 402 – High Temperature Alarm Limit This code allows the entry of a temperature reading that will cause a high temperature alarm to be generated. The temperature units will be dependent on the entry made in the Temperature Scale Select code. This four-digit entry has a

range of –999.9 to +999.9 degrees F or C. Note: An entry of "+999" will disable the alarm.

Help: Enter temperature that will signal an alarm for high product temperature

Product 403 – Low Temperature Alarm Limit This code allows the entry of a temperature reading that will cause a low temperature alarm to be generated. The temperature units will be dependent on the entry made in the Temperature Scale Select code. This four-digit entry has a range of –999.9 to +999.9 degrees F or C. Note: "-999" disable the alarm.

will

No-entry if Temperature Units = Not Used Help: Enter temperature that will signal an alarm for low product temperature.

Product 411 – API Table This entry selects the API Table and product to be selected.

109 MN06118L Issue/Rev. 0.5 (4/02)

Selections follows:                          

are

as

(0) Not used (1) 5A (2) 5B (3) 5D (4) 6 (5) 6A (6)6B (7) 6C (8) 6D (9) 23 (10) 23A (11) 23B (12) 23D (13) 24 (14) 24A (15) 24B (16) 24D (17) 53 (18) 53A (19) 53B (20) 53D (21) 54 (22) 54A (23) 54B (24) 54C (25) 54D

Critical: Selected API table conflicts with temperature units Critical: No density input configured [odd tables only] No-entry if Temperature Units = Not Used Help: Select the API table to be used for temperature compensation.

Product 412 – Reference Density This code has a constant five-digit entry with a floating decimal point and the format is based on the table and product selection. The program code format and data entry will allow the programmable entry of the Reference Density when table 54 is selected, Relative Density when table 24 is selected, API when table 6 is selected, and temperature coefficient when a C table is selected. This five-digit entry represents the reference value used to calculate the volume correction factor. The range of this value will vary with the table selection chosen. Note: When table 6 is selected, the leading digit will be used to show polarity, + = positive and a - = negative.

Entry range based on table selection. Table 6 -999.9 to +999.9 API Table 24 0 to 9.9999 Relative Density

Section I – Introduction Table 54 9999.9 Density C Tables

0 to Reference 0 to 0.999 9 Perce nt per Degre e Temp eratur e

Note: If the API table selection is changed, the previous five-digit entry for reference will not be converted. This value must be re-entered.

The following are examples of the display when Tables 24, 54 or 6C and 54C are selected. Table 6B selected: +0.85 API Table 24 selected: 0.9875 Rel Density Table 54 selected: 1150.2 Kg/M3 Table 6C or 54C selected: 0.9875 %/Deg. F or Deg. C No-entry if Density Units = Not Used or if odd API Table is selected Help: Enter the product density at reference temperature or the temperature coefficient (for C tables).

Product 413 High Density Alarm Limit

the API table selection as follows:

This code allows the entry of a density reading that will cause a high-density alarm to be generated. The units will be dependent on the entry made in the Density Units Select code. This four-digit entry will be dependent on the API table selection as follows:

–999.9 to +999.9 API 0 to 9999.0 Reference Density

–999.9 to +999.9 API 0 to 9999.0 Reference Density No-entry if Density Units = Not Used

501 – Maintenance Pressure 502 – Pressure Coefficient 503 – High Pressure Alarm Limit 504 – Low Pressure Alarm Limit 511 – Differential Pressure 512 – Minimum Backpressure Flow Rate 513 – Minimum Backpressure Flow Rate Timer 514 – Back-pressure % Reduction 515 – Back-pressure Flow Recovery Pressure 516 – Back-pressure Flow Recovery Timer 521 – Vapor Pressure Calculation Method 522 – Vapor Pressure 1 523 – Vapor Pressure Temperature 1

Help: Enter density that will signal an alarm for high product density.

Product 414 – Low Density Alarm Limit This code allows the entry of a density reading that will cause a low-density alarm to be generated. The units will be dependent on the entry made in the Density Units Select code (System 403). This five-digit entry will be dependent on

No-entry if Density Units = Not Used Help: Enter density that will signal an alarm for low product density.

Product 500 – Pressure Directory

524 – Vapor Pressure 2 525 – Vapor Pressure Temperature 2 526 – Vapor Pressure 3 527 – Vapor Pressure Temperature 3

Product 501 – Maintenance Pressure This code allows the entry of a maintenance pressure to be used when a pressure transmitter is not installed or working, but pressurerelated calculations are desired. The pressure units will be dependent on the entry made in the Pressure Scale Select code (System 501). This five-digit entry has a range of 0.0 to 9999.9 pressure units. A nonzero value entered here will override an analog pressure input. No-entry if Pressure Units = Not Used Help: Select maintenance pressure if pressure probe is not installed or to override probe

110 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Product 502 – Pressure Coefficient This code will allow for the entry of a Compressibility Factor that will be used by the system to calculate the L. This entry should be zeroed if a densitometer is installed or a reference density is entered. In these cases, the AccuLoad will calculate the compressibility factor. If, however, API table 6C or 54C is selected, then a compressibility factor must be entered here if pressure compensation is desired, as the AccuLoad has no density with which to calculate the compressibility factor. The factor is used as the following: XXXXX equals the factor entered and it is applied as 0.0000XXXXX. Note: This value will represent the "F" variable in the L equation.

No-entry if Pressure Units = Not Used Help: Enter compressibility factor used to calculate L, where

0.0000XXXXX is the compressibility factor.

Product 503 – High Pressure Alarm Limit This code will allow for the entry of the pressure reading that will cause a High Pressure Alarm to be generated. The pressure units will be dependent on the entry made in the Pressure Scale Select code. This four-digit entry has a range of 0 to 9999 pressure units. No-entry if Pressure Units = Not Used Help: If pressure exceeds this value an alarm will occur

Product 504 – Low Pressure Alarm Limit This code will allow for the entry of the pressure reading which will cause a Low Pressure Alarm to be generated. The pressure units will be dependent on the entry made in the Pressure Scale Select code. This four-digit entry has a range of 0 to 9999 pressure units.

111 MN06118L Issue/Rev. 0.5 (4/02)

No-entry if Pressure Units = Not Used Help: If pressure drops below this value an alarm will occur

Product 511 – Differential Pressure This three-digit entry will allow the operator to select the delta pressure, in PSIA, bars, kPa or kg/cm2 (units dependent on the Pressure Units Select entry). This is the additional pressure to be maintained above the vapor or backpressure. If AccuLoad III is controlling flow with a two-stage valve, no alarm is issued and flow is not halted if the pressure drops below the programmed limit determined by the vapor pressure and differential pressure. Therefore, this Differential Pressure feature should not be used with a two-stage valve. In this situation, the low-pressure alarm must be set high enough to ensure that the pressure does not fall below the product's vapor pressure. The range of this entry will be 0 to 9999

pressure units. An entry of 0 will disable pressure control of the valve by a pressure transducer. Note: A non-zero entry here will override any other programmed type of back-pressure flow control.

Help: Enter backpressure to be maintained above product vapor pressure

Product 512 Minimum Backpressure Flow Rate This four-digit entry will allow the operator to select the Minimum Back-pressure Flow Rate that will not cause an alarm. That is, anytime the flow rate is being controlled because of insufficient backpressure and it falls below this programmed rate, a back-pressure alarm will be issued and the valve will be closed. The range of this entry will be 0 to 9999. Help: Minimum flow rate allowed during back-pressure control before alarm.

Product 513 Minimum Back-

Section I – Introduction pressure Flow Rate Timer This two-digit entry will allow the operator to select the minimum time, in seconds, allowed for the unit to achieve a desired flow rate. If the flow rate is not reached in this time, the flow rate will be lowered by a percentage because of insufficient backpressure. (This percentage may be programmed in the Back-pressure Reduction, Code 504). If the flow rate falls below the backpressure minimum flow, an alarm will be issued and the valve will be closed. The range of this entry will be 0 to 99 seconds. If a differential pressure is entered in Product 511, this pressure must be attained within this time period after a flow rate change. If not, the flow rate will be lowered due to insufficient backpressure. Note: This entry is used for Automatic Flow Optimization (AFO). Note: "00" disables any back-pressure control (including the differential pressure method.)

Help: Minimum time in seconds to reach desired flow rate during back-pressure control.

Product 514 Back-pressure % Reduction This two-digit entry will allow the operator to select the percentage of flow rate to be used during insufficient backpressure conditions or insufficient flow conditions. (For example, an entry of 90% will cause the flow rate to be reduced to 90% of the current rate during insufficient backpressure conditions.) The range of this entry is 50 to 90 percent. Note: This entry is used for Automatic Flow Optimization (AFO).

Help: In backpressure control, the flow rate will be reduced to this percentage of the current flow rate. Range is 50% to 90%

Product 515 Back-pressure Flow Recovery Pressure This four-digit entry allows the

programming of the amount of pressure above the vapor pressure of the product that must be read by the AccuLoad III before it will attempt flow recovery to the programmed high flow. The range of this entry is from 0 to 9999 pressure units. This parameter is used in conjunction with a pressure transmitter input. Note that this pressure must be sufficiently higher than the differential pressure entered in Product 511 to prevent flow rate oscillation. Help: Enter the differential pressure above vapor pressure to attempt flow recovery

recovery feature. This parameter provides a method of flow recovery that does not require the use of a pressure transmitter input. Help: Enter the time interval in minutes to attempt flow recovery.

Product 521 Vapor Pressure Calculation Method This parameter defines the method that the AccuLoad III will use to calculate the vapor pressure of a product. Selections are as follows: 



Product 516 Back-pressure Flow Recovery Timer This two-digit entry programs the amount of time the AccuLoad III will wait to attempt flow rate recovery if a pressure reading is not available in the system. The range of this timer is from 0 to 99 minutes. Zero will disable the flow

(0) Straight Line Approximation (Requires points of the curve to be entered in codes 522 through 527). (1) As outlined in GPA TP-15 (Gas Processors Association Technical Publication 15). (Uses the reference density of the product in the calculations).

Critical: GPA-TP15 requires corrected density [temp. used, API table selected]

112 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction Help: Choose vapor pressure calculation method.

Product 522, 524, 526 Vapor Pressure These three codes allow the operator to select the vapor pressures, which are used to define the vapor pressure versus temperature curve. This curve is used to calculate the current vapor pressure. The pressure(s) are defined beginning with the lowest pressure ascending to the highest pressure. The range of these entries is 0 to 9999.9 pressure units. The unit for this entry is dependent on the entry made in the Pressure Units Select Code. The vapor pressure calculation, determined from the entries made here, will be used both for differential backpressure control and in the L equation as the "Pe" entry. Therefore, careful consideration should be given in determining these points and their accuracy.

Critical: Vapor pressures must be entered in ascending order No-entry if Vapor Pressure Calculation Method = GPA-TP15 Help: Enter vapor pressure at corresponding product temperature.

Product 523, 525, 527 Vapor Pressure Temperature These three codes, with four-digit entries, allow the operator to select the temperatures that will be used to define the vapor pressure versus temperature curve. This curve is used to calculate the current vapor pressure. These temperatures correspond with the vapor pressures. The range of these entries is +999 degrees to -999 degrees. The units for these entries is as programmed in the Temperature Units Select Code. The vapor pressure calculation, determined from the entries made here, will be used both for differential back-pressure control and in the L equation as the

113 MN06118L Issue/Rev. 0.5 (4/02)

"Pe" entry. Therefore, careful consideration should be given in determining these points and their accuracy. Critical: Corresponding vapor pressure not programmed No-entry if Vapor Pressure Calculation Method = GPA-TP15 Help: Enter product temperature at corresponding vapor pressure.

Recipe Directory --01 – Recipe Used --02 – Recipe Name --03 – HM Classification --04 – First Product Delivered --05 – First Product Percentage --06 – Second Product Delivered --07 – Second Product Percentage --08 – Third Product Delivered --09 – Third Product Percentage --10 – Fourth Product Delivered --11 – Fourth Product Percentage --12 – Fifth Product Delivered --13 – Fifth Product Percentage

--14 – Injector 1 Volume --15 – Injector 1 Rate --16 – Products Using Injector 1 --17 – Injector 2 Volume --18 – Injector 2 Rate --19 – Products Using Injector 2 --20 – Injector 3 Volume --21 – Injector 3 Rate --22 – Products Using Injector 3 --23 – Injector 4 Volume --24 – Injector 4 Rate --25 – Products Using Injector 4 --26 – Injector 5 Volume --27 – Injector 5 Rate --28 – Products Using Injector 5 --29 – Injector 6 Volume --30 – Injector 6 Rate --31 – Products Using Injector 6 --32 – Injector 7 Volume --33 – Injector 7 Rate --34 – Products Using Injector 7 --35 – Injector 8 Volume --36 – Injector 8 Rate --37 – Products Using Injector 8 --38 – Injector 9 Volume --39 – Injector 9 Rate --40 – Products Using Injector 9

Section I – Introduction --41 – Injector 10 Volume --42 – Injector 10 Rate --43 – Products Using Injector 10 --44 – Injector 11 Volume --45 – Injector 11 Rate --46 – Products Using Injector 11 --47 – Injector 12 Volume --48 – Injector 12 Rate --49 – Products Using Injector 12 --50 – Clean Line Deduct

Recipe x01 Recipe Used This program code indicates whether a recipe is configured for use. Selections are as follows:   

(0) Not used (1) Load Arm 1 (2) Load Arm 2

Critical: Load Arm not configured. Help: Select whether this recipe is to be enabled for use or not. Yes

Recipe x02 Recipe Name This program code allows an entry of up to nine characters. It is used as an identifier of the blend recipe in the preset display and on the product receipt ticket. The data entry allows the following characters to be selected as part of the name: 





ABCDEFGHI JKLMNOPQ RSTUVWXY Z#* abcdefghijk lmnopqrstu vwxyz&@ 0123456789 <>()?!.,‘-“/ + = _END

Help: Enter a ninecharacter alphanumeric message to identify this recipe.

Recipe x03 – HM Classification This code assigns a product Hazardous Materials (HM) Classification to the recipe. This HM Classification will print on the load ticket for this recipe. HM Classifications are

defined in the individual product directories. Selections are as follows:    

(0) Product 1 (1) Product 2 (2) Product 3 (3) Product 4

Critical: Product not configured. Help: Select product HM Class for this recipe.

Recipe x04, x06, x08, x10, x12 – Product Delivered Sequential Blending: These program codes select the components in the order they are to be delivered for this recipe. Recipe x04 is the first product to be delivered, x06 is the second product to be delivered, x08 is the third product to be delivered, x10 is the fourth product to be delivered, and x12 is the fifth product to be delivered. Selections are as follows:     

(0) Not Used (1) Product 1 (2) Product 2 (3) Product 3 (4) Product 4

Help: Select the components in the order to be delivered for the recipe.

Recipe x05, x07, x09, x11, x13 – Product Percentage These program codes allow for the percentage of products to be used in a recipe to be defined. The percentage entered here represents the portion of the total batch that is to be contributed by this product. The percentages of the four products (or five components) must add up to one hundred percent; otherwise, a critical warning will be issued. The range of this entry is 000.0 to 100.0, where 0 would mean that this product is not to be included in the recipe, and 100.0 would mean that the recipe was to consist entirely of this product. Ratio Blending: Program code x05 is the percentage of product 1, code x07 is the percentage of product 2, code x09 is the percentage of

114 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction product 3, and x11 is the percentage of product 4. Sequential Blending: Program code x05 is the percentage of component 1, code x07 is the percentage of component 2, code x09 is the percentage of component 3, code x11 is the percentage of component 4, and x13 is the percentage of component 5. Critical: Component percentages must sum to 100%. Help: SEQ: Enter first component percentage of batch; RATIO: Enter Product 1 percentage of batch

Recipe x14, x17, x20, x23, x26, x29, x32, x35, x38, x41, x44, x47 – Injector Volume These six-digit codes define the volume of additive product that will be injected for each cycle of additive injector (e.g., an entry of 000.100 shows that one tenth of a unit of product will be injected each cycle of the injector). The range of this program code is 0 to 999.999.

For piston or metered injectors, the units for this additive volume are as programmed in system code 881. For smart injectors, this is the number ed to the smart injector. The units may be fixed or programmed on the smart injector. When using a Smart Additive Injector System the additive injector volume is ed to the additive injector at the start of each batch. Some additive injectors do not the full range that we have offered here. Titan injectors accept only whole numbers for the volume. Smith Meter and Gate City injectors (Blend-Pak, Mini-Pak, and AccuTroller) accept injector volume in tenths. The AccuLoad III will truncate the entry to the format required for the smart injector. Help: Enter the additive volume delivered per injector cycle.

115 MN06118L Issue/Rev. 0.5 (4/02)

Recipe x15, x18, x21, x24, x27, x30, x33, x36, x39, x42, x45, x48 – Injector Rate This parameter is used to define the rate at which additive is injected into the product stream during delivery. This is the volume of product per additive injection, typically 40 gallons or 100 liters. The range of this program code is 0 to 999 volume units. Help: Enter the additive injector rate, in product volume per injection

Recipe x16, x19, x22, x25, x28, x31, x34, x37, x40, x43, x46, x49 – Product Using Injector This entry is used to select whether this injector is to be used with this recipe and with which products it will be used. Each of the twelve possible injectors may be used with the products being loaded in this recipe. Note: When an additive is selected to be paced by more than one product, the additive output will be the

result of the combined volumes of the products selected.

Code Function x16 Additive Injector 1 x19 Additive Injector 2 x22 Additive Injector 3 x25 Additive Injector 4 x28 Additive Injector 5 x31 Additive Injector 6 x34 Additive Injector 7 x37 Additive Injector 8 x40 Additive Injector 9 x43 Additive Injector 10 x46 Additive Injector 11 x49 Additive Injector 12 Select the products whose delivered volumes should be used in pacing this injector. Help: Select products using injector

the this

Recipe 50 – Clean Line Deduct This program code allows the selection of the product from

Section I – Introduction which the clean line volume (if installed) is to be deducted. In the Ready Mode, when a recipe is selected and a preset amount is entered, the preset is divided among the products according to the percentages programmed in the recipe. The clean line volume is deducted from the preset volume of the product selected here. If the product selected is not part of this recipe, a critical warning will be issued. The range of this entry is one through four. Note: Zero may be entered if no clean line volume is installed. For example, assume a recipe with 50% of products 1 and 2. The clean line is 50 gallons of product 4. A preset of 1000 gallons is entered. This preset is divided among products 1 and 2: 500 gallons each. If product 1 is selected here as the product from which to deduct clean line, then the product 1 preset would be 500 – 50 = 450 gallons. When START is

pressed, products 1 and 2 would deliver 450 gallons and 500 gallons, respectively. When products 1 and 2 have been delivered, 50 gallons of the clean line product (product 4) will be delivered. Help: Select the product the clean line volume is deducted from

Minimum Recipe Preset (Read Only) This display shows the minimum volume of this recipe that can be delivered. This is a read only program code. When presetting a batch, the entered preset is compared with the recipe minimum preset that is displayed here. If the entered preset is less than the minimum, a warning message will be displayed and the batch will not be delivered until the preset amount has been corrected. The minimum preset is calculated using the percentages programmed in the recipe and the minimum product

batch or second trip amount associated with each product. In the formulas below, if the minimum product batch is less than the second trip volume, the second trip will be used. If clean line is not installed:

The minimum preset is calculated for each product in the recipe. The greatest value calculated is displayed here as the Recipe Minimum Preset. If clean line is installed:

For the product selected as the product from which to deduct clean line:

The minimum preset is calculated for all products. The greatest value calculated is displayed here as the Recipe Minimum Preset.

Product Flow Rates (Read Only) This read only display shows the calculated flow rates for this recipe. The flow rates are read, from left to right, first high flow, second high flow, and low flow rate. These rates are calculated based on the percentages of the products in the recipe, the arm high flow rate and low flow start

116 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction rates and the products' minimum and high flow rates. These flow rates are only displayed for a ratio blender.

­>

Diagnostics Menu 



If the AccuLoad is in the Run mode, pressing the ENTER key will display the Dynamic Display Recipe 5  Minimum Preset 60 menu from which the Recalculated Flow Rates Read Only P1 Hi 450 2nd Diagnostics may be P2 Hi 50 2nd accessed.

 

CIVACON Overfill Monitor Boolean Algebraic Software Version Factory Diagnostics

Dynamic Displays System

Appendix I – Audit Trail This Appendix explains the Audit Trail and how to access it. The Audit Trail can be viewed when the AccuLoad III is in the Ready Mode or the Run Mode. When in the Ready Mode pressing either CLEAR or ENTER will display the main menu. When the main menu is displayed choose the Diagnostic Menu by using the arrow keys on the keypad.

Batch

The View Only Diagnostics menu provides the selection "Audit Trail" where audit trail data is available for viewing. With the arrow in front of "Audit Trail," pressing ENTER will display the last audit trail entry that occurred in the AccuLoad.

Audit Trail Entry #226

Transaction

­>

Diagnostics

The Diagnostics menu that is available through the Dynamic Display or the main menu consists of the following options. Move the cursor to the Audit Trail using the up or down arrow.   

     Main Menu   Dynamic Displays  Print Menu

Program Mode Menu

Audit Trail



117 MN06118L Issue/Rev. 0.5 (4/02)

Active Alarms Alarm History Non-Reset Volumes Event Log Transaction Log Audit Trail Digital Inputs Digital Outputs Anaputs Pulse Inputs View Turbine Meter Data Comm Monitor

09/03/99 Program Mode Exit Through  Keypad

The audit trail provides the date, time, and description of what event occurred. Pressing the up and down arrows on the keypad will allow the operator to step through the audit trail.

Audit Trail Entry #225 09/03/99 0 00 321 1 No  Security 0 Disabled

Section I – Introduction Where 321 is the program code modified 0 is constant (reserved for future use) 00 indicates that it is a system parameter 1 No Security is the old program value and 0 Disabled is the new program value.

No Fuel Flow Low Additive Leaking Solenoid No Activity Time Out Fuel Flow Switch Failure Low Flow Switch Failure Flash Volume Alarm

Alarm Low 1 Alarm Low 2 Pulse Detection

Firmware Failure

EEPROM Failure

Program Mode Exit Through  Keypad

Product Pulse Failure

AccuLoad III

N/A

AC: Additive Communication s

N/A

Metered Injector – If thisKA: Low Additive happens…

No additive pulses are ing Out of tolerance high Out of tolerance low Leaking solenoid Add-Pak Injector – If this happens…

N/A

NA: No Additive Pulses Alarm

N/A

RA: Additive Frequency Alarm

N/A

UA: Add Authorize Failed

N/A

GA: Additive

N/A

Injections are occurring too fast

Injector Error No additive pulses are ing

Out of tolerance high Out of tolerance low Blend-Pak Injector – From the Leaking Solenoid Blend-Pak's Point of View

No Additive Flow

N/A

Volume

Additive Pulses

Excess Additive

Piston

FA: Additive Alarm

Injections are occurring too fastMA: Excess

Appendix II Alarms

OR: Overspeed Metered Injector

Alarm High

Additive Cycle Volume Alarm

Audit Trail Leaking Solenoid Entry #224

When finished with the Audit Trail displays pressing the CLEAR key will return the display to the Diagnostic menu.

Metered Injector Alarms

Unclean Product Mini-Pak Injector/AccuTroller – From the Mini-Pak/AccuTroller's Point of View

No Additive Alarm

09/03/99

Titan Injector – From the Titan's Point of View

OR: Overspeed

N/A

Injector CR: Injector Command Rejected

N/A

AD: Injector Auto Detect Failed

N/A

This alarm occurs if an injection is attempted before the previous one is complete.

NA: No Additive Pulses Alarm This alarm occurs if an injection is attempted, but the previous injection is still in progress and no pulses have been ed.

RA: Additive Frequency Alarm This alarm occurs when the meter consistently falls out of programmed tolerance a programmed number of times, and the additive volume is too high.

KA: Low Additive Volume This alarm occurs when the meter consistently falls out of programmed tolerance a

118 MN06118L Issue/Rev. 0.5 (4/02)

Section I – Introduction programmed number of times, and the additive volume is too low.

Appendix III – Metered Injector Map on the AccuLoad III with ALS1 and ALD1 Firmware Injector # (AccuLoad) 1 2 3

Note: When using ALD1 firmware, special attention should be paid to the Configuration 020 parameter (Number of Communications Injectors). This number Address provides the number of N/A injectors to be used, starting at Injector #1 and N/A running sequentially to Injector #12. If an injector number is not programmed, 101 its position is still counted.

4

102

5

103

6

104

7

105

8

106

9

107

10

108

11 12

Note: Add-Pak parameters and mappings are fixed and are set automatically. Note: If one Add-Pak injector is programmed to

119 MN06118L Issue/Rev. 0.5 (4/02)

operate, then all addresses are reserved and may not be used for any other injector for the entire system in an address bank. Banks are 100 through 110.

Example: Only two injectors are needed and these are Add-Paks. Injector positions 5 and 6 are configured as Add-Pak injectors. The parameter Configuration 020 must be set to at least 6, since the ing starts at Injector #1 and continues sequentially to Injector #6. Injectors 1 through 4 count against this number, even though they are not currently configured.

The following 109 literature can be obtained from FMC 110 Technologies Measurement Solutions, Inc. Literature Fulfillment at [email protected] or online at www.fmctechnologies .com/measurementso

Section I – Introduction lutions. When requesting literature from Literature Fulfillment, please reference the appropriate bulletin number and title.

Specification Bulletin SS06033 Installation Bulletin MN06115

AccuMate for AccuLoad III Specification Bulletin SS06032 Installation/Operation Bulletin MN06121X

AccuLoad III – ALS1 and ALD1 Specification Bulletin SS06030 Installation/Operation Bulletin MN06108 AccuLoad III ALS1 and ALD1 Operator Reference Bulletin MN06118L Communications Bulletin MN06119L Modbus Communications Bulletin MN06120

Revisions MN06118 (4/02):

included Issue/Rev.

in 0.5

Added Mass Flow Rate displays Added Load Arm 108 – Flashing Totals Added option for backup communications port (All changes necessitated by release of Revision 10 firmware) This document placed in LIMITED distribution1/27/11.

AccuLoad III Upgrade

120 MN06118L Issue/Rev. 0.5 (4/02)