1-sg2 Manual 6o6gf

TECO SG2 Micro-Controller Operation Manual Version：First Edition

+

-

DC 24V

I1 I2

I3

I4

I5

I6 A1 A2

Input X1 X2 X3 X4 4× AC

Input X1 X2 X3 X4 4× AC L

Input 8 x DC(A1,A2 0~10V)

N

L

AC 100~240V

N

AC 100~240V

Run

Run

SG2-12HR-D

SG2-8ER-A

SG2-8ER-A

Output 4 x Relay / 8A



Q1

+

Y1

Q2

-

DC 24V

Q3

I1 I2

I3

I4

I5

I6 A1 A2

Y4

L

N


+ -

I1 I2

DC 24V

I5

AC 100~240V

Run

SG2-8ER-A

SG2-8ER-A Output 4 x Relay / 8A

Y3

Q4

I4

N


Y1

I3

L

Run

SG2-12KR-D

Q3

Y4


AC 100~240V

Run

Q2

Y2

Y3



Q1

Y1

Y2

Y3

Q4

I6

I7

I8

A1 A2 A3 A4

Y2

Y1

Y4

Y3


Input 12 x DC(A1...A4=0~10V)

N

AC 100~240V

Y2

Y4


N

AC 100~240V

Run

Run

SG2-20HR-D

SG2-8ER-A

SG2-8ER-A




Q1

Q2

+ -

Y1

Q3

I1 I2

I3

Q4

I4

I5

Q5

I6

I7

I8

DC 24V

Q6

I9

Q7

Q8

IA IB IC

Y2

Y3

Y4


Input 8 x DC

N

AC 100~240V

20KT-D Output 8 x Tra. / 0.5A

T2

T3

Y4


N

AC 100~240V

Run

SG2-8ER-A

SG2-8ER-A



Y1

T4

Y2

Run

Run

T1

Y1

Y3

T5

T6

T7

T8

Y3

Y2

Y4

Y1

Y3

Y2

Y4

◎

20KR-12

12*

8

Relay

12

8

Relay

4

◎

◎

◎

D Standard Variant without up-cover ◎

20CR-A

◎

20CR-D

◎

12*

8

Relay

4

◎

◎

20CT-D

◎

12*

8

Transisto

4

◎

◎ ◎

◎

r ◎

20CR-12D

12*

8

Relay

4

◎

High-speed communication Variant 20VR-D

◎

12*

8

Relay

4

◎

◎

◎

◎

20VT-D

◎

12*

8

Transisto

4

◎

◎

◎

◎

r ◎

Expansion

8ER-A

4

4

Relay

8ER-D

◎

4

4

Relay

8ET-D

◎

4

4

Transisto r

◎: YES *: The input points consist of the ones having anaput function.

12-3 Power Supply Standard Discrete Input .12-3-1 AC/DC 24V SG2-10HR-A

SG2-20HR-A

SG2-20HR-D

SG2-12HR-D

SG2-10KR-A

SG2-20KR-A

SG2-20KR-D

SG2-12KR-D

SG2-20HT-D

SG2-12CR-D

SG2-20KT-D

SG2-12HT-D

SG2-10CR-A

Item

SG2-12KT-D SG2-12CT-D Operation

AC 100~240V

AC 100~240V

DC 24V

Voltage Range

AC 85~264V

AC 85~264V

Operation

50 / 60 Hz

50 / 60 Hz

47～63Hz

47～63Hz

Momentary

10 ms(half period) /


1ms/10times

interrupt

20

20

61131-2)

DC 24V

voltage DC 20.4~28.8V

DC 20.4~28.8

frequency Frequency limits

Chapter 12

times

(IEC

times

Technical Specification

(IEC

(IEC

10ms/10times(IEC 61131-2)

130

◎ ◎

◎

TECO Electric & Machinery Co., Ltd Safety Precaution Ⅰ.Precaution for Installation: Never install the product in the environment beyond the one brochure and manual specified, such as high temperature, humidity, dust, erosive gas, vibration, impact condition resulting in the risk of inductive electricity, fire and error operation. Please exactly comply with the installation instruction in the manual, or the undesired situation as falling down, accident or error operation would happen to the SG2. Pay close attention to the cable and conductor incidentally fall into the module to prevent fire, trouble and wrong action.

Ⅱ.Precaution for Wiring: Connect Class 3 grounding in accordance with the Electricity Engineering Regulations. NO grounding or improper grounding might lead to troubles such as electric shock and error operation. Apply the rated power supply and specified cables. Wrong power supply would render fire. The wiring shall be carried out by the certified electrician pursuant to the provisions set forth in the Electricity Engineering Regulations. Improper wiring would lead to fire, trouble, and induction electricity.

Ⅲ.Precaution for Operation: When the power is on, never the terminal to avert electrical induction. It is strongly recommended to add the safety protection such as the emergence stop and external interlock circuit to prevent the SG2 from trouble and mechanical damage. Run the SG2 after safety confirmation. Error operation will result in mechanical damage. Please pay attention to the power on procedure. Wrong process flow would lead to mechanical damage or other hazards.

Chapter 1

General

Chapter 2

Operation Precaution

Chapter 3

System configuration

Chapter 4 Installation and wiring Chapter 5

Operation Flow

Chapter 6

LADDER Instruction Description

Chapter 7

FBD Block Description

Chapter 8

System Design

Chapter 9

Spare Program

Chapter 10

Test Run

Chapter 11

Inspection and Maintenance

Chapter 12


Chapter 13 20 points V TYPE Function Appendix

Chapter 1 Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 6

List General-------------------------------------------------------------------------------------------1 Operation Precaution---------------------------------------------------------------------------3 2-1 Installation Environment-------------------------------------------------------------------3 2-2 Installation-----------------------------------------------------------------------------------3 2-3 Wiring----------------------------------------------------------------------------------------3 2-4 Static Electricity-----------------------------------------------------------------------------3 2-5 Cleanness-------------------------------------------------------------------------------------3 2-6 Storage----------------------------------------------------------------------------------------4 2-7 Over-current Protection--------------------------------------------------------------------4 System configuration---------------------------------------------------------------------------5 3-1 Basic System Configuration ----------------------------------------------------------------5 3-2 Configuration for computer Connection and Spare Program Cartridge --------------6 Installation---------------------------------------------------------------------------------------8 4-1 Installation Environment---------------------------------------------------------------------8 4-2 Installation and wiring method--------------------------------------------------------------8 4-2-1 H type-----------------------------------------------------------------------------------8 4-2-2 K type----------------------------------------------------------------------------------13 4-2-3 C type----------------------------------------------------------------------------------18 4-2-4 E type----------------------------------------------------------------------------------21 Operation Flow--------------------------------------------------------------------------------27 5-1 After Power Supply Connection----------------------------------------------------------27 5-2 dealing in power loss-----------------------------------------------------------------------28 5-3 RUN－STOP－RUN operation-----------------------------------------------------------28 Description for LADDER Instruction------------------------------------------------------29 6-1 Basic Instruction-----------------------------------------------------------------------------29 6-1-1 Instructions with logical operand--------------------------------------------------29 6-1-2 Instructions without operand-------------------------------------------------------29 6-1-3 Connection signal--------------------------------------------------------------------29 6-2 Example for basic instruction--------------------------------------------------------------29 6-3 Application Instruction----------------------------------------------------------------------31 6-3-1 General counter-----------------------------------------------------------------------31 Counter mode 1----------------------------------------------------------------------32 Counter mode 2----------------------------------------------------------------------33 Counter mode 3----------------------------------------------------------------------33 Counter mode 4----------------------------------------------------------------------33 Counter mode 5----------------------------------------------------------------------33 Counter mode 6----------------------------------------------------------------------34 Counter mode 7----------------------------------------------------------------------35 Counter mode 8----------------------------------------------------------------------35 6-3-2 Timer-----------------------------------------------------------------------------------36 Timer mode 1-------------------------------------------------------------------------37 Timer mode 2-------------------------------------------------------------------------38 Timer mode 3-------------------------------------------------------------------------38

Timer mode 4-------------------------------------------------------------------------38 Timer mode 5-------------------------------------------------------------------------39 Timer mode 6-------------------------------------------------------------------------40 Timer mode 7-------------------------------------------------------------------------40 6-3-3 RTC instruction-----------------------------------------------------------------------40 Weekly Mode-------------------------------------------------------------------------40 Year-Month-Day Mode------------------------------------------------------------- 40 Mode 1---------------------------------------------------------------------------41 Mode 2---------------------------------------------------------------------------43 Mode 3---------------------------------------------------------------------------46 6-3-4 Analog Comparator------------------------------------------------------------------47 6-3-5 HMI------------------------------------------------------------------------------------48 6-3-6 PWM Output function-------------------------------------------------------------- 61 6-3-7 I/O Link Function--------------------------------------------------------------------63 6-4 Operation Method---------------------------------------------------------------------------64 6-4-1 Original Screen----------------------------------------------------------------------65 6-4-2 Main Menu---------------------------------------------------------------------------71 Main Menu LADDER--------------------------------------------------------------71 Function Block program input----------------------------------------------------78 RUN or STOP------------------------------------------------------------------------87 Other menu item---------------------------------------------------------------------87 Chapter 7 FBD Block Description---------------------------------------------------------------------- 92 7-1 Coil Block Diagram------------------------------------------------------------------------ 92 7-2 Edit Block------------------------------------------------------------------------------------94 7-3 Function Block------------------------------------------------------------------------------98 7-3-1 Common Counter Function Block------------------------------------------------99 7-3-2 High Speed Counter Function Block--------------------------------------------100 7-3-3 Timer Function Block-------------------------------------------------------------101 7-3-4 RTC Comparator Function Block-----------------------------------------------103 7-3-5 Analog comparator Function Block---------------------------------------------105 7-4 FBD Block Resource----------------------------------------------------------------------105 7-5 FBD Edit Method--------------------------------------------------------------------------105 7-5-1 The origin screen ------------------------------------------------------------------106 7-5-2 Main menu screen------------------------------------------------------------------110 ◎FBD For Main Screen----------------------------------------------------------111 Output coil display-------------------------------------------------------------111 Nr Input terminal Screen------------------------------------------------------113 Edit Screen for Bn input terminal--------------------------------------------114 HMI Setting Screen------------------------------------------------------------115 I/O LINK setting screen-------------------------------------------------------115 PWM Setting screen-----------------------------------------------------------116 SHIFT setting screen-----------------------------------------------------------117 Chapter 8

◎ PARAMETER of Main Menu-----------------------------------------------118 System Design------------------------------------------------------------------------------- 120

8-1 Procedure for system design-------------------------------------------------------------120 8-2 Consideration for System Design-------------------------------------------------------121 8-3 Code Distribution for Relay--------------------------------------------------------------121 Chapter 9 Spare Program--------------------------------------------------------------------------------122 9-1 Spare Program Cartridge (PM05)------------------------------------------------------- 122 9-2 Computer Write Software (Client)------------------------------------------------------ 123 Chapter 10 Test Run-------------------------------------------------------------------------------------124 10-1 Confirmation before Test Run----------------------------------------------------------124 10-2 Procedure of Test Run-------------------------------------------------------------------125 Chapter 11 Inspection and Maintenance--------------------------------------------------------------126 11-1 Periodic Inspection-----------------------------------------------------------------------126 11-2 Trouble Shooting-------------------------------------------------------------------------126 Chapter 12 Technical Specification--------------------------------------------------------------------127 12-1 General Specification--------------------------------------------------------------------127 12-2 I/O System Specification----------------------------------------------------------------128 12-3 Dimension Diagram----------------------------------------------------------------------129 Appendix Application Illustration--------------------------------------------------------------------- 132

Chapter 1

General

SG2 is a tiny smart PLC having 44 points O/I system, applying ladder graphic program and FBD program, and applicable to the small-scale automatic operation. SG2 can expand 3 groups of 4-input-4-output module, one 4AI Module, one communication Module. The smart mobility and supremacy the SG2 inheres are greatest assistance for you to considerably save both time and cost in operation. The special features the SG2 owns are presented below:

Feature 1 Complete product line:

(1) Dimension for the super-mini standard 10/12/20 points a) 10/12 points variant：72×90×59.6 (mm) b) 20 points variant：126×90×59.6 (mm) (2) Max. 3 group I/O Expansive Module, one 4AI Module,one communication Module: 38×90×59.6 (mm), (3) Versatile RTC and anaput (10 bits) (4) Low price variant without LCD/Keypad and blind variant (without up cover)

Feature 2 Selective input and output

(1) Input: AC 85 ~ 264V or DC 21.6~ 26.4V or DC9.6~14.4V (2) Output: Relay or Transistor

Feature 3 Easy to learn and to operate

(1) Built-in 12 x 4 LCD display and 8 keys for inputting ladder program (2) The computer compiled programs are applicable to WIN 32 platform (Windows 95/98/ME/NT/2000/XP) (3)

Programming by PDA, Monitoring by PDA

(4) Seven languages: English, French, Spanish, Italian, German, Portuguese and Simplified Chinese.

1-1

Feature 4 Ease installation and maintenance

(1) Screw installation (2) DIN rail installation (3) Spare program cartridge PM05 (optional) (4) LCD display shows online input and output in operation

Feature 5 (1) Multiple outputs: Relay output, Max. 8A/points (resistive load). Transistor output 0.5A/Point(resistive load) (2) It can directly drive 1/3 HP motor. (3) Sufficient program memory and abundant Instruction

1 Max. 200 step Ladder Instruction input or 99 blocks of FBD. 2 Many built-in Application Instructions ◎ Timer ◎ Counter ◎ Time comparison ◎ Analog comparison ◎ Upper and lower differentiation ◎ PWM Function ◎ I/O LINK Function ◎ REMOTE I/O Function ◎ HMI Function (4) Internationally certified by:

1 CE mark 2 cUL/UL

1-2

Chapter 2

Operation Precaution

2-1 Installation Environment

The following environments are not favored to install SG2: ◎ The area is under direct sunshine or the ambient temperature is beyond -20-55℃. ◎ The relative humidity exceeds 5-90%, the temperature is subject to rapid change, susceptible to condensation. ◎ The area contains inflammable or erosive gases 2-2 Installation ◎ Firmly fasten the cable with lock screws to ensure no poor .

Installation drawing

2-3 Wiring ◎ The I/O signal cables shall not be routed parallel to the power cable, high current cable or in the same high current cable trays to avoid the signal interference. 2-4 Static Electricity ◎ In the extremely arid area, the humans’body is susceptible to generate of static electricity. Never touch the SG2 with hands to avert static damage to the SG2. 2-5 Cleanness Use the clean and dry cloth to wipe the surface of the SG2. It is prohibited to clean the SG2

2-1

with water or volatile solvent to prevent structure deformation and discoloration. 2-6 Storage ◎ The time memory of SG2 RTC applies super capacity which is susceptible to high temperature and humidity. The SG2 shall be kept away from the said place. 2-7 Over-current Protection ◎ The SG2 is not incorporated a protective fuse at the output terminal. To avoid the short circuit on the load side, it is recommended to cable a fuse between each output terminals and loads.

2-2

Content 3-1 Basic configuration 3-2 Configuration of computer connected and spare program cartridge.

3-1

Chapter 3

System Configuration

3-1 Basic System Configuration

+ -

DC 24V

+ -

I1 I2 I3 I4 I5 I6 A1 A2


DC 24V

I1 I2 I3 I4 I5 I6 A1 A2

+ -

I1 I2 I3 I4 I5 I6



N AC 100~240V

Run

Run

Q2




Q1

SG2-8ER-A

SG2-12KR-D

SG2-12HR-D

Q3

Q4

Q1

Q2

Y1

Q3

Q4

Q1

SG2 10/12 Points： Blind Type

◎ 10HR-A ◎ 12HR-D ◎ 12HT-D ◎ 12HR-12D

◎ 10KR-A ◎ 12KR-D ◎ 12KT-D ◎ 12KR-12D

I1 I2

I3

I4

DC 24V

I5

I6

I7

I8

◎ 10CR-A ◎ 12CR-D ◎ 12CT-D ◎ 12CR-12D

SG2 20 points: Expansion Type ◎ 20HR-A ◎ 20HR-D ◎ 20HT-D ◎ 20HR-12D


+ -

Q3

I1 I2

I3

Q4

I4

Y3

Y4

I5

Q5

I6

I7

I8

DC 24V

◎ 8ER-A ◎ 8ER-D ◎ 8ET-D

◎4AI ◎Modbus ◎Devicenet

◎Profibus ◎T/IP

A1 A2 A3 A4

Input 12 x DC(A1...A4=0~10V)

Q2

Q4

Bare board Type （economical type）

SG2-20HR-D

Q1

Q3

SG2 expand I/O & COMM：

Expansion Type

+ -

Q2

Y2

Q6

I9

Q7

High-Speed Type ◎ 20VR-D ◎ 20VT-D

Q8

Blind Type ◎ 20KR-A ◎ 20KR-D ◎ 20KT-D ◎ 20KR-12D

IA IB IC

Input 8 x DC

Run

Bare board Type (Economic) ◎ 20CR-A ◎ 20CR-D ◎ 20CT-D ◎ 20CR-12D

20KT-D Output 8 x Tra. / 0.5A

T1

T2

T3

T4

T5

T6

T7

T8

3-2

PC

Client Cable

PDA

Client Software

232-USB converter PM05 (spare program cartridge

3-2 Configuration for computer Connection and Spare Program Cartridge (1) Link the computer and SG2 with Client Cable. Through the Client software, the computer is ready to read and write the programs contained in SG2 and oversee on line operation in SG2. (See the figure below) Computer

Figure 3-2-1 Note: SG2 PDA software suits PDA based on WIN CE and matching with the connector SG2-PL02, Such as HP2200, 2190 and 2210, etc.

(2) Plug PM05 into the SG2 which is able to load and recover the programs from the PM05. (See the figure below)

3-3

Figure 3-2-2

3-4

Chapter 4

Installation

4.1 Installation Environment The SG2 PLC is prohibited to be installed under the following environments: ◎ The ambient temperature is beyond -20℃~55℃. ◎ The relative humidity exceeds 5~90%. ◎ Area is brimful of dust, salt and iron powder. ◎ Under direct sunshine. ◎ The environment is subject to frequent vibration and impact. ◎ The area contains erosive and inflammable gases susceptible to fire. ◎ The area is abundant of volatile oil gas, organic solvent, ammonia, electrolytic gas. ◎ Poor ventilation or close to heating source.

4.2 Installation and wiring method Warn: Such product s should have special skill about PLC system. Only the persons qualified are access to control, install and use the products. The operator and the equipment will be damaged if neglect such warning.

Precaution for Wiring ◎ The I/O signal wire shall not be routed in parallel to the power wire or placed in the same tray. ◎ Adopt 0.75-3.5mm2 cable as the external wire. ◎ Apply 4~6kgf.cm torques to tighten the lock screws.

4-1

4-2-1 H-TYPE PRODUCTS: SG2-12H#-D //12H#-12D SG2-20##-D //20##-12D SG2-10HR-A//10HR-24A SG2-20HR-A//20HR-24A WARN: Unintentional equipment operation. The application of this product requires know-how in design and program of control system. Only persons qualified are allowed to program, install and apply this product. Failure to follow this instruction will result in death, serious injury or equipment damage.

+

-

DC 24V

I1

I2

I3

I4

I5

I6 A1 A2


SG2-12HR-D Output 4 x Relay / 8A

Q1

Q2

Q3

Q4

① - Power supply terminals ② - LCD display ③ - Input terminals ④ - Retractable mounting feet ⑤ - Delete key ⑥ - Selection key ⑦ - Direction keys(left/right/up/down) ⑧ - Ok key ⑨ - Escape key ⑩ - EEPROM cartridge or PC cable connection - Output terminals

+ -

I1 I2 I3

DC 24V

I4

I5 I6

I7 I8

+

-

DC V

+ -

I1 I2 I3

I1 I2

I4

I5 I6

I5 I6 A1 A2

I7

A1 A2 A3 A4

I8

INPUT

L N

AC ..V

AC ..V

I4

Input

DC V

L N

I3

I1 I2 I3

I1 I2

I3

I4

I5

I6

Input ......

I4

I5 I6

I7

I8

I9

IA IB IC

INPUT ......

A1 A2 A3 A4

Input 12 x DC(A1...A4=0~10V)

SG2-20HR-D Output 8 x Relay / 8A

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

4-2

2

mm

0.14...1.5

0.14...0.75

0.14...2.5

0.14...2.5

0.14...1.5

AWG

26...16

26...18

26...14

26...14

26...16

C 3.5 (0.14in)

C

Nm

0.6

lb-in

5.4

DANGER: HAZARDOUS VOLTAGE Cut off all power before maintenance. Electric shock will result in death or serious injury. Input 12/24V DC:

+-

+

-

A1 A2

I1 I2 I3 I4 I5 I6 A1 A2

DC V

SG2-12H# -D SG2-12H# -12D

Input

A1 A3 A2 A4

+-

+ -

DC V

I1 I2 I3

I4

I5 I6 I7 I8

A1 A2 A3 A4

INPUT

SG2-20## -D SG2-20## -12D

4-3

-

+

I1 I2 I3

DC V

I4 I5

A1 A2 A3 A4

I6 A1 A2

Input

Input 24V AC or 100…240V AC:

L N

AC ..V

L N

I1 I2 I3 I4 I5 I6

Input ......

I1 I2 I3 I4

AC ..V

SG2-10HR-A/10HR-24A

I5 I6 I7 I8

I9 IA IB IC

INPUT ......

SG2-20HR-A/20HR-24A

Output (Relay): Output 4 x Relay / 8A

Q1

Q2


Q3

Q4

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Output (Transistor):

OUTPUT 4 x TR / 0.5A

+Q1-

+Q2-


+Q3-

+Q4-

+Q1-

+Q2-

+Q3-

+Q4-

+Q5-

+Q6-

+Q7-

+Q8-

4-4

Q8

I/O link or Remote I/O: (Only products, SG2-20VR-D/20VT-D/20VR-12D/20VT-12D are available.)

A1 A2 A3 A4

S

A

B

A1 A2 A3 A4

S

RS485

A

B

A1 A2 A3 A4

A

S

RS485

B

RS485

①-1A quick-blowing fuse, circuit-breaker or circuit protector ②-Surge absorber (36V DC) ③-Surge absorber (400V AC) ④-Fuse, circuit-breaker or circuit protector ⑤-Inductive load ⑥-Only short circuit the first product and the last product ⑦-Comply with standard : EIA RS-485.When I/O link, the net can connect 8 products in max.（ID：1~8）.When Remote I/O is available, it only can connect 2 products in max.（MASTER & SLAVE）。 Communicate with SG2 CLIENT Software: 2 +

-

DC 24V

+

I1 I2 I3 I4 I5 I6 A1 A2


-

DC 24V

-

+

I1 I2 I3 I4 I5 I6 A1 A2


DC 24V

I1 I2 I3 I4 I5 I6 A1 A2


I1 [ T1 [ T2 T1 [Q1 SG2-12HR-D

SG2-12HR-D

SG2-12HR-D



1 Q1

Q2

Q3

Q4

Q1

Q2

Q1

Q2

Q3

Q4

4

PC SG2 CLIENT V...

3

Communicate with PM05:

4-5

3 +

-

DC 24V

I1 I2

I3

I4

I5

+

I6 A1 A2


-

DC 24V

I1 I2

I3

I4

I5

-

+

I6 A1 A2


DC 24V

I1 I2

I3

I4

I5

I6 A1 A2


I1 [ T1 [ T2 T1 [Q1 SG2-12HR-D

SG2-12HR-D


SG2-12HR-D


1 Q1

Q2

Q3

Q4

Q1

Q2

PM05


Q3

I1 [ T1 [ T2 T1 [Q1

Q4

2 XXXX

Q1

Q2

Q3

Q4

4

4-6

4-2-2 K-TYPE PRODUCTS: SG2-12K#-D //12K#-12D SG2-20K#-D //20K#-12D SG2-10KR-A//10KR-24A SG2-20KR-A//20KR-24A WARN: Unintentional equipment operation. The application of this product requires know-how in design and program of control system. Only persons qualified are allowed to program, install and apply this product. Failure to follow this instruction can result in death, serious injury or equipment damage.

L N

I1 I2 I3 I4 I5 I6

AC 100~240V

INPUT 6 x AC

RUN

SG2-10KR-A OUTPUT 4 x RELAY / 8A

Q1

Q2

Q3

Q4

①-Power supply terminals ②-Retractable mounting feet ③-Input terminals ④-Voltage/ Operating mode green signaling LED ⑤-EEPROM cartridge or PC cable connection ⑥-Relay output terminals

-

+

I1

DC V

+

-

I1

I2

I3

I4

N

I5

I1

A C ..V

A C ..V

I4

I5

I6

A1 A2

I6

I7

I8

A1 A2 A3 A4

IN P U T

L

N

I3

Input

DC V

L

I2

I1

I2

I2

I3

I4

I5

I6

Input ......

I3

I4

I5

I6

I7

I8

I9

IA

IB

IN P U T ......

4-7

IC

L N

L N

I1 I2 I3 I4 I5 I6

AC 100~240V

I1 I2 I3 I4

AC 100~240V

INPUT 6 x AC

I9 IA IB IC

INPUT 12 x AC

RUN

RUN

SG2-20KR-A


Q1

I5 I6 I7 I8

Q2

OUTPUT 8 x RELAY / 8A

Q3

Q4

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

L N

I1 I2

AC 100~240V

I3

I4

I5 I6

INPUT 6 x AC

RUN


Q1

2

Q2

Q3

mm

0.14...1.5

0.14...0.75

0.14...2.5

0.14...2.5

0.14...1.5

AWG

26...16

26...18

26...14

26...14

26...16

Q4

C 3.5 (0.14in)

C

Nm

0.6

lb-in

5.4

DANGER: HAZARDOUS VOLTAGE Cut off all power before maintenance. Electric shock will result in death or serious injury.

4-8

Input 12/24V DC:

+-

+ -

A1 A2

+ -

I1 I2 I3 I4 I5 I6 A1 A2

DC V

A1 A3 A2 A4

+-

Input

I1 I2 I3 I4

DC V

Run

SG2-12K#-D SG2-12K#-12D

-

SG2-20K#-D SG2-20K#-12D

I1 I2 I3 I4 I5 I6 A1 A2

DC V

A1 A2 A3 A4

INPUT

RUN

+

I5 I6 I7 I8

A1 A2 A3 A4

Input

Run


L N

AC ..V

I1 I2 I3

I4 I5 I6

Input ......

L N

AC ..V

Run

SG2-10KR-A /10KR-24A

I1 I2 I3

I4

I5 I6

I7

I8

I9

IA IB IC

INPUT ......

Run

SG2-20KR-A/20KR-24A

4-9

Output (Relay): Output 4 x Relay / 8A

Q1

Q2


Q3

Q4

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

Output (Transistor): OUTPUT 4 x TR / 0.5A

+Q1-

+Q2-


+Q3-

+Q4-

+Q1-

+Q2 -

+Q3-

+Q4-

+Q5-

+Q6-

+Q7-

+Q8-

- 1A quick-blowing fuse, circuit-breaker or circuit protector - Surge absorber (36V DC) - Surge absorber (400V AC) - Fuse, circuit-breaker or circuit protector - Inductive load Communicate with SG2 CLIENT Software:

2 + -

DC 24V

+

I1 I2 I3 I4 I5 I6 A1 A2


-

DC 24V

I1 I2 I3

+

I4 I5 I6 A1 A2


-

DC 24V

I1 I2 I3

I4 I5 I6 A1 A2


Run

Run

Run

SG2-12KR-D

I1 [ T1 [ T2 T1 [Q1

SG2-12KR-D

Run

SG2-12KR-D Output 4 x Relay / 8A


1 Q1

Q2

Q3

Q4

Q1

Q2

Q1

Q2

Q3

Q4

PC SG2 CLIENT V...

3

- Unplug the PM05 cartridge first. - Don’t electrify until the CLIENT CABLE is connected. - Execute SG2 CLIENT software online. 4-10

4

- Plug the PM05 cartridge again after confirming the program is transferred. Communicate with PM05:

3 +

-

DC 24V

+

I1 I2 I3 I4 I5 I6 A1 A2


-

DC 24V

Run

DC 24V


SG2-12KR-D

SG2-12KR-D


Output 4 x Relay / 8

1 Q1

Q2

Q3

Q4

I1 I2 I3

Q1

Q2

Q3

I1 [ T1 [ T2 T1 [Q1

I4 I5 I6 A1 A2


I1 [ T1 [ T2 T1 [Q1

Run

SG2-12KR-D

-

+

I1 I2 I3 I4 I5 I6 A1 A2


2

Q4

XXXX

Q1

Q2

Run

PM05

Q3

Run

Q4

4

- Unplug the PM05 cartridge first. - Please do not electrify the product before PM05 is plugged. - Electrify the product, the program will automatically transferred & executed. - Following is what the LED working in different state description: Run Diagnose

4-11

4-2-3 C-TYPE PRODUCTS: SG2-12C#-D //12C#-12D SG2-20C#-D //20C#-12D SG2-10CR-A//10CR-24A SG2-20CR-A//20CR-24A WARN: Unintentional equipment operation. The application of this product requires know-how in design and program of control system. Only persons qualified are allowed to program, install and apply this product. Failure to follow this instruction will result in death, serious injury or equipment damage.

-

+

Q1

I1 I2

I3

I4

Q2

I5

I6 A1 A2

Q3

Q4

① - Input terminals ② - Power supply terminals ③ - EEPROM cartridge or PC cable connection ④ - Retractable mounting feet ⑤ - Output terminals

+

L

+

Q1

-

I1 I2 I3 I4

Q2

I5 I6 A1 A2

Q3

Q4

L

I1 I2 I3

N

Q1

Q2

Q3

I4

I5 I6

Q4

I7

I8

Q5

I9

-

N

+

-

I1 I2

I3

L

N

I1 I2

I3

I1 I2

I4

I3

I4

I5

I5 I6

I7

I8

I1 I2 I3

I4

I5 I6

I7

I8

I6 A1 A2

A1 A2 A3 A4

I4

I5 I6

I9

IA IB IC

Q6

Q7

Q8

4-12

IA IB IC

+

-

I1 I2 I3

Q1

2

Q2

I4 I5 I6 A1 A2

Q3

Q4

mm

0.14...1.5

0.14...0.75

0.14...2.5

0.14...2.5

0.14...1.5

AWG

26...16

26...18

26...14

26...14

26...16

C 3.5 (0.14in)

C

Nm

0.6

lb-in

5.4

DANGER: HAZARDOUS VOLTAGE Cut off all power before maintenance. Electric shock will result in death or serious injury. Input 12/24V DC:

+-

+

-

A1 A2

I1 I2 I3

SG2-12C# -D SG2-12C# -12D

I4 I5 I6 A1 A2

A1 A3 A2 A4

+-

+

-

I1 I2 I3

I4

I5 I6 I7 I8

A1 A2 A3 A4

SG2-20C# -D SG2-20C# -12D 4-13

-

+

I1 I2 I3

I4 I5 I6 A1 A2

A1 A2 A3 A4


L

N

I1 I2

I3

I4

I5

I6

L

SG2-10CR-A/10CR-24A

N

I1 I2

I3

I4

I5

I6

I7

I8

I9

IA IB IC

SG2-20CR-A/20CR-24A

Output (Relay):

Q1

Q2

Q3

Q4

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

Output (Transistor):

+ Q1 -

+Q2 -

+ Q3 -

+ Q4 -

+ Q1 -

+ Q2 -

+ Q3 -

+ Q4 -

+ Q5 -

+ Q6 -

+ Q7 -

①-1A quick-blowing fuse, circuit-breaker or circuit protector 4-14

+ Q8 -

②-Surge absorber (36V DC) ③-Surge absorber (400V AC) ④-Fuse, circuit-breaker or circuit protector ⑤-Inductive load Communicate with SG2 CLENT Software:

1 +

-

I1 I2 I3

I4 I5 I6 A1 A2

+

-

I1 I2 I3

I4

I5 I6 A1 A2

2

PC Q1

Q2

Q3

Q4

Q1

Q2

Q3

SG2 CLIENT V...

Q4

- Don’t electrify until the CLIENT CABLE is connected. - Connect the CLIENT CABLE. - Execute SG2 CLIENT software online.

4-15

3

4-2-4 E type E-TYPE series product SG2-8ER-D/8ET-D SG2-8ER-A SG2-4AI

X1 X2 X3 X4

Input 4 × AC L

①Power supply terminals ②Retractable mounting feet ③Input terminal ④Voltage/Operating mode green signaling LED ⑤Press-button ⑥Relay output terminals ⑦Connector

N

AC 100~240V

Run


Y1

Y3

Y2

SG2-4AI I1 V1 C1 PE INPUT X1 X2 X3 X4 4× DC

+ -

+ -

DC 24v

DC

RUN

INPUT X1 X2 X3 X4 4× AC L

N

AC

SG2-4AI Input 4 x (0..10V/0..20mA)

I2 V2 C2

PE

I3 V3 C3 I4 V4 C4

Y4

Uni t : mm ( 1i nch=25. 4mm)

INPUT X1 X2 X3 X4 4× AC L

N

AC 100~240V

RUN


Y1

Y3

Y2

Y4

4-16


N

AC 100~240V

Run


Y1

Y3

-

+

I1 I2

DC 24V

I3

I4

I5

Y2

Y4


I6 A1 A2

L


N

AC 100~240V

Run

SG2-8ER-A

SG2-12HR-D



Q1

+

-

DC 24V

I1 I2 I3 I4

Q2

I5 I6 A1 A2


Y1

Q3

Y3

Q4

Y2

Y4


N AC 100~240V

Run

SG2-8ER-A

SG2-12HR-D



Q1

Q2

Y1

Q3

Q4

Y3

Y2

Y4

4-17

2

mm

0.14...1.5

0.14...0.75

0.14...2.5

0.14...2.5

0.14...1.5

AWG

26...16

26...18

26...14

26...14

26...16

C 3.5 (0.14in)

C

Nm

0.6

lb-in

5.4

Danger: Cut off all the power supply before maintenance. Or operator will be damaged for electric shock. 1) Input 24V DC

4-18

PE

PE

I1 V1 C1 PE

+ -

I1 V1 C1 PE

+ -

DC 24v

DC 24v

RUN

RUN

SG2-4AI

SG2-4AI

Input 4 x (0..10V/0..20mA)

Input 4 x (0..10V/0..20mA)

I2 V2 C2

I2 V2 C2

PE

I3 V3 C3 I4 V4 C4

I3 V3 C3 I4 V4 C4

PE

PE

PE

PE

PE

PE

PE

2) Input 100…240V AC:

3) Output

(Relay):

4-19


Y1

Y3

Y2

Y4

4) Output (Transistor): SG2-8ET-D OUTPUT 4 x TR/0.5A

+Y1 +Y3 -

+Y2 +Y4 -

- 1A quick-blowing fuse, circuit-breaker or circuit protector

- Surge absorber(36V DC) - Surge absorber(400V AC) - Fuse, circuit-breaker or circuit protector - Inductive load Note: When Relay output connects with AC inductance load, please parallel connect with a surge absorber, while connects with DC inductance load, parallel connect with a rectifying diode with the negative withstand voltage over 5~10 times of the load voltage and positive current over the current of the product. Please select DC power supply for Transistor output model and parallel connect with a rectifying diode for inductance load.

4-20

Following is what the LED working in different state means:

+ -

DC 24V

I1 I2 I3 I4 I5 I6 A1 A2



N AC 100~240V

Product switched on,module in run mode Run

SG2-8ER-A

SG2-12HR-D



Q1

Q2

Fast flashing (3Hz),module in Fault mode - Date transfer error - Connecting with front error

Y1

Q3

Q4

Y3

Y2

Y4

4-21

Chapter 5

Operation Flow

5.1 After Power Supply Connection (1) ROM->RAM transmission ◎ Power ON, the embedded EPPROM program and setting parameters will be transmitted to RAM. (2) Data memory initialization ◎ Power on, all the data in memory will be reset initialized. Under RUN mode, when M KEEP parameter is set to ON, the parameters will be memorized as the ones before power off. That is, the data before counter power off will memorized as non-volatile mode is selected. While under STOP mode, M and counter data before power off will not be memorized. When executing the scan for the first time, the input Relay will refresh the data according to input ON/OFF, while the output relay will refresh the data according to operation after executing program. （3）Scan Time ◎

The scan time covers the time for processing input and output data, the process time the operator applied until the final result is obtained. The scan time is related to the capacity of the Instruction. Under Ladder mode: 5~20mS; Under FBD: 2~10mS

◎ The scan time is related to the ’s program capacity. The scan time range is 5~20ms under Ladder edit mode while 2~10ms under FBD mode.

(4)

Chapter 5

Overall Response Time for SG2 （not including expansion module）

Operation Flow

27

ta: Input OFF -> ON response time tb: one scan time tc: Output OFF-> ON response time

5-2

Operation dealing in power loss Under RUN mode, the present data of counter and the state of the M coil will

be memorized as power off. 5-3 RUN－STOP－RUN operation RUN－STOP, present output will be cut and the present value of function block and state of the coils will be cleared. However, the present data will not be cleared as C Keep is selected and counter mode is set to 3, 4, 6.

Chapter 5

Operation Flow

28

Content 6-1 Basic instruction introduction 6-1-1 Instructions with logical operand 6-1-2 Instructions without logical operand 6-1-3 Conntect signal 6-2 Instruction function example 6-3 Function block 6-3-1 General counter ＊ Counter mode 1 ＊ Counter mode 2 ＊ Counter mode 3 ＊ Counter mode4 ＊ Counter mode5 ＊ Counter mode6 ＊ Counter mode7 ＊ Counter mode8 6-3-2 Timer ＊ Timer mode 1 ＊ Timer mode 2 ＊ Timer mode 3 ＊ Timer mode 4 ＊ Timer mode 5 ＊ Timer mode 6 ＊ Timer mode 7 6-3-3 RTC (real time clock) ＊＊＊

Mode 1 Mode 2 Mode 3

6-3-4 Analog comparator 6-3-5 HMI 6-3-6 PWM output 6-3-7 I/O LINK output ＊ I/O LINK mode 1 ＊ I/O LINK mode 2 6-4 Operation method 6-4-1Initial screen 6-4-2 Main menu screen ＊＊

Main menu Ladder Function Block instruction input

6-1

Chapter 6 LADDER Instruction Description 6-1 Basic Instruction 6-1-1 Instructions with logical operand [ General output

¿ SET output

À RESET output

P Normal PULSE output open

Input coil

I

Number

Normal close i

12（I1∼IC / i1∼iC）

Output coil

Q

Q

Q

Q

Q

q

8 （Q1∼Q8 / q1∼q8）

Auxiliary coil

M

M

M

M

M

m

15（M1∼MF / m1∼mF）

X

x

Y

y

R

r

15（R1∼RF / r1∼rF）

C

c

15（C1∼CF / c1∼cF）

T

t

15（T1∼TF / t1∼tF）

G

g

15（G1∼GF / g1∼gF）

Expand coil

input

Expand coil

output

Y

RTC

R

Counter

C

Timer

T

Analog comparator

G

HMI

H

Y

Y

Y

T

12（X1∼XC /x1∼xC） 12（Y1∼YC / y1∼yC）

15（H1~HF）

PWM

P

1 （P1）

I/O LINK

L

8 （L1~L8）

6-1-2 Instructions without operand D Up differential

d Down differential

“ ” Open circuit

“--” Short circuit

6-1-3 Connection signal ─ connect with left and right components

6-2

┴ ┼ ┬ connect with left, right and connect with left, right, up connect with left, right and down up components and down components components

Example for basic instruction

◎ Function D (d) Instruction 1： I1─D ───[ Q1 I1

OFF

ON

OFF

6-2

D

OFF

ON

OFF

One complete scan period Q1

OFF

ON

OFF

2： i1─d──[ Q1

I1

OFF

ON

OFF

i1

ON

OFF

ON

d1

OFF

i1 is inverse of I1

ON

OFF

One complete scan period Q1

OFF

ON

OFF

◎ NORMAL( -[ ）Output I1───[Q1 I1 Q1

OFF OFF

ON

OFF

ON

OFF

ON

OFF

◎ SET（¿）Output I1─── ¿ Q1 I1 Q1

OFF OFF

ON

6-3

◎

RESET（À）Output I1─── À Q1 I1 Q1

OFF

ON

OFF

ON

OFF

◎ P Output i1───PQ1 I1

OFF

ON

OFF

ON

OFF

ON OFF

i1 is inverse of I1 i1 Q1

ON

OFF

ON

OFF

6-3 Function Block 6-3-1 General Counter

Symbol

Description

c

Counting Mode (1- 8)

d

Use (I1 ~ gF) to set counting up or counting down OFF: counting up (0, 1, 2, 3, 4….) ON: counting down ( ….3, 2, 1, 0)

e

Use (I1 ~ gF) to RESET the counting value ON: the counter reset to zero and h OFF OFF: the counter continues to count

f

Present Counting Value, range:0~999999

g

Target (Setting) Value, range:0~999999

h

Code of the counter (C1 ~ CF total: 15 groups).

6-4

Note： ※ The setting value of the counter could be a constant or the present value of the timer, counter，anaput A1~A8. ※Foer I1~gF, Input terminal: I1~IC (I1~I12), Output terminal: Q1~Q8, Expansion Input Terminal: X1~XC (X1~X12), Expansion Output Terminal: Y1~YF (Y1~Y12), Counter: C1~CF (C1~C15), Timer: T1~TF (T1~T15), RTC Comparator: R1~RF (R1~R15) , Analog Comparator: G1~GF (G1~G15),Auxiliary Terminal:M1~MF（M1~M15）. The upper case (I1) is ‘a’ while the lower (i1) case is ‘b’. ※ The set value of counter can be modified via communication module as MODBUS, PROFIBUS, DEVICENET, T/IP. (1) Counter Mode 1

Note： ※ When Run program, current value shall be initialized to be 0 or preset value.(If up counter, then 0; if down counter, then preset value)

6-5

Example：

(2) Counter Mode 2

6-6

Note: ※ a. Under this Mode, the counting present value appeared will be greater than 20, unlike the Mode 1 in which the value is locked at 20. b. The present value of counter will be reset to initial (default) value at the time of power ON or switching RUN/STOP. (That is, the present value of counter is 0 in counting up, while it is preset value in counting down).

(3) Counter mode 3 Similar to mode 1, except for: a. Under this mode, the present value of the counter will be memorized as power loss at Run state. b. Under this mode, C keep function selected, the present value of the counter will be memorized when Run/Stop switching. (4) Counter mode 4 Similar to mode 2, except for: a. Under this mode, the present value of the counter will be memorized as power loss at Run state. b. Under this mode, C keep function selected, the present value of the counter will be memorized when Run/Stop switching.

6-7

（5） Counter Mode 5

Note: a.Under this Mode, the counting present value appeared will be greater than 20, unlike the Mode 1 in which the value is locked at 20. If reset is available, the present value will reset to 0, unrelated with the counting direction. b. When reset is enabled, the present value is always 0 regardless of counting direction. c. When Run/Stop switching, the present value is always 0 regardless of counting direction.

(6) Counter mode 6 Similar to mode 5, except for: a. Under this mode, the present value of the counter will be memorized as power loss at Run state. b. Under this mode, C keep function selected, the present value of the counter will

6-8

be memorized when Run/Stop switching.

◎High Speed Counter (Only Provide for DC Power Supply) DC power supply type has two 1 KHz High speed input terminals, I1 and I2. Two groups of high-speed counting function is available with these two counters. (1) Counter Mode 7

Symbol

Description

c

Counting mode(7)—high speed counting

d

High speed counting input terminal: only I1, I2 available.

e

Use I1~gF to reset counting value. ON: counter is reset to zero and hOFF OFF: counter continues to count.

f

Counter present value: 0~999999

g

Counter target value: 0~999999

h

Code of Counter (C1~CF Total :2/15Group, only 2 Groups is available for mode 7, but the counter code is not limited )

6-9

(2) Counter mode 8

Symbol

Description

c

Counting Mode(8)—Frequency Comparison

d

High speed counting input terminal: only I1, I2 available.

e

Counting interval time:(0~99.99S)

f

Counter ‘on’ target value (000000~999999)

g

Counter ‘off’ target value (000000~999999)

h

Code of Counter (C1~CF Total :2/15Group, only 2 Groups is available for mode 8, but the counter code is not limited )

6-10

Note： As show in the diagram, the output will be delayed for one interval.

6-3-2 Timer

Symbol

Description

c

Timer Mode (1-7)

d

Timer Unit：1：0.00~99.99s 2：0.0~999.9s 3：0~9999s 4：0~9999m

e

Use I1~gF to reset the timer value. ON ：timer value is reset to Zero and h OFF OFF ：timer continues to timing

f

Timer present value

g

Timer target value

h

Code of timer (T1~TF total: 15Group)

Note： ※ The setting value of the timer could be constant, or the present value of the timer, counter or anaput of A1~A8. ※ For I1~gF, input terminal:I1~IC(I1~I12),output terminal: Q1~Q8,expansion input terminal:X1~XC(X1~X12),expansion output terminal: Y1~YF(Y1~Y12), Counter :C1~CF(C1~C15),Timer :T1~TF(T1~T15) , RTC Comparator: R1~RF(R1~R15) , analog Comparator: G1~GF(G1~G15),Auxiliary terminal: M1~MF

6-11

（M1~M15）. The upper case (I1) is ‘a’ while the lower (i1) case is ‘b’. ※The set value of timer can be modified via communication module as MODBUS, PROFIBUS, DEVICENET, T/IP. (1)

Timer Mode 1(ON-Delay A mode)

Sample:

6-12

6-13

(2) Timer mode 2(ON-Delay B mode)

Note: timing begins, the action time of the Relay less than the Minimum unit, will be neglected.

(3) Timer Mode 3(OFF-Delay A Mode)

6-14

(4) Timer Mode 4(OFF-Delay B Mode)

(5) Timer Mode 5(FLASH A Mode)

6-15

(6) Timer Mode 6(FLASH B Mode)

(7) Timer Mode 7(FLASH C Mode) ※ Note: This is rather special Mode which series connects two timer, t1 and t2. In addition, add PTn, where n=1, 2, 3, 4, ……, E. but Tn + 1 Timer can not be used for other purpose. Sample : I1--------PT1 , t1=T1 Target value；t2=T2 Target value.

6-16

6-3-3 ★

RTC Instruction Weekly Mode

Symbol

Description

c

Input the first week to RTC

d

Input the second week to RTC

e

RTC mode(1~2) 1:daily ,2:consecutive days

f

RTC displays the hour of present time.

g

RTC displays the minute of present time

h

Set RTC hour ON

i

Set RTC Minute ON

j

Set RTC Hour OFF

k

Set RTC Minute OFF

⑩

Code of RTC (R1~RF Total: 15Group)

※Description for Week Code：Monday ~Sunday=MO , TU , WE , TH , FR , SA , SU ※ The set value of RTC can be modified via communication module as MODBUS, PROFIBUS, DEVICENET, T/IP.

★ Year-Month-Day Mode Symbol

Description

c

RTC mode 3, Year-Month-Day

d

Setting RTC Year ON

e

Setting RTC Year OFF

f

Display RTC Present time: Year-Month-Day

g

Setting RTC month ON

h

Setting RTC Day ON

i

Setting RTC month OFF

j

Setting RTC Day OFF

k

RTC Code (R1~RF, total 15 group)

6-17

(1) RTC Mode 1 Sample 1： e c ：d h ：i j ：k

Week Time

Monday 8:00 17:00

1 TU-FR 08:00 17:00

Tuesday 8:00 17:00

Wednesday 8:00 17:00

…

Friday 8:00 17:00

Saturday

Sunday

ENABLE Rn Output

** Note：If ENABLE fails, output is OFF.

6-18

Week Time

Monday 8:00 17:00

Tuesday 8:00 17:00


… 8:00

Friday 17:00

Saturday

Sunday

Saturday 8:00

Sunday

ENABLE Rn Output

Sample 2：

e c ：d h ：i j ：k

Week Time

Monday 8:00 17:00

1 TU-FR 17:00 8:00

Tuesday 8:00 17:00


…

Friday 8:00 17:00

ENABLE Rn Output

Sample 3： e c ：d h ：i j ：k

Week Time

Monday 8:00 17:00

1 FR-TU 08:00 17:00

Tuesday 8:00 17:00

… … 8:00

Friday 17:00

8:00

Saturday 17:00

8:00

Sunday 17:00

ENABLE Rn Output

6-19


Week Time

Monday 8:00 17: 00

1 FR-MO 17:00 8:00

Tuesday 8: 00 17: 00

… …

Friday 8: 00 17: 00

Saturday 8: 00 17: 00

8: 00

Sunday 17: 00

Friday 8: 00 17: 00

8:00

Saturday 17:00

8:00

Sunday 17:00

ENABLE Rn Output

Example 5： e c ：d h ：i j ：k

Week Time

Monday 8: 00 17: 00

1 SU-SU 08:00 17: 00

Tuesday 8: 00 17: 00

… …

ENABLE Rn Output

Example 6: e

1

6-20

c ：d h ：i j ：k

Week Time

Monday 8: 00 17: 00

SU-SU 17: 00 8: 00

Tuesday 8: 00 17: 00

… …

Friday 8: 00 17: 00

Saturday 8: 00 17: 00

Sunday 8: 00 17: 00

… …

Friday 8: 00 17: 00

Saturday 8: 00 17: 00

8: 00

Sunday 17: 00

Saturday 8: 00 17: 00

8: 00

Sunday 17: 00

ENABLE Rn Output

(2) RTC Mode 2 Example 1： e c ：d h ：i j ：k

Week Time

Monday 8: 00 17: 00

2 TU-SA 08: 00 17: 00

Tuesday 8: 00 17: 00

ENABLE Rn Output

** Note: When ENABLE is unavailable, the output is OFF.

Week Time

Monday 8: 00 17: 00

Tuesday 8: 00 17: 00

… …

Friday 8: 00 17: 00

ENABLE Rn Output

OFF

6-21


Week Time

Monday 8:00 17: 00

2 TU-SA 17:00 08:00

Tuesday 8: 00 17: 00

… …

Friday 8: 00 17: 00

Saturday 8: 00 17: 00

Sunday 8: 00 17: 00

… …

Friday 8: 00 17: 00

Saturday 8: 00 17: 00

8: 00

ENABLE Rn Output


Week Time

Monday 8: 00 17: 00

2 SA-TU 08: 00 17: 00

Tuesday 8: 00 17: 00

Sunday 17: 00

ENABLE Rn Output


Week

Monday

2 SA-TU 17: 00 08: 00

Tuesday

… …

Friday

Saturday

Sunday

6-22

Time

8: 00

17: 00

8: 00

17: 00

8: 00

17: 00

8: 00

17: 00

8: 00

8:00

Friday 17:00

8:00

Friday 17:00

17: 00

8:00

Saturday 17:00

8:00

Sunday 17:00

8:00

Saturday 17:00

8:00

Sunday 17:00

ENABLE Rn Output


Week Time

Monday 8:00 17:00

2 SA-SA 08:00 17:00

Tuesday 8:00 17:00

… …

ENABLE Rn Output


Week Time

Monday 8:00 17:00

2 SA-SA 17:00 08:00

Tuesday 8:00 17:00

… …

ENABLE Rn Output

(3) RTC Mode 3

6-23

Sample 1： c d/g/h e/i/j

Year-Month-Day Time

2000/01/01 0:00

3 03/05/23 04/12/22

…

2003/05/23 0:00

… …

2004/12/22 0:00

…

2099/12/30 0:00

2004/12/22 0:00

…

2099/12/30 0:00

ENABLE Rn Output：

** Note：If ENABLE fails, the output will be OFF. Year-Month-Day Time

2000/01/01 0:00

…

2003/05/23 0:00

… …

ENABLE Rn Output：


Year-Month-Day Time

2000/01/01 0:00

3 04/12/22 03/05/23

…

2003/05/23 0:00

… …

2004/12/22 0:00

…

2099/12/30 0:00

ENABLE Rn Output：


3 03/05/23 03/05/23

6-24

Time

2000/01/01 0:00

…

2003/05/23 0:00

… …

2004/12/22 0:00

…

2099/12/30 0:00

ENABLE Rn Output：

6-3-4 Analog Comparator

Symbol c

Description Analog Comparison Mode(1~5)

d

AX anaput (A1~A8), or the present value of the timer, counter.

e

AY anaput (A1~A8), or the present value of the timer, counter.

f

AX anaput value(0.00~9.99)

g

AY anaput value (0.00~9.99)

⑥ ⑦

Set reference comparative value: could be constant, or the present value of the timer, counter and anaput. Output terminal(G1~GF)

※The ON or Off of analog output terminals (G1~GF) is determined by the comparison of the anaputs of Ax and Ay.

※The set value of analog comparator can be modified via communication module as MODBUS,

6-25

PROFIBUS, DEVICENET, T/IP.

When the relay of analog comparator is ON, there are 5 operation modes described below: (1) Analog Comparator mode 1 ( AY (2) Analog Comparator mode

⑥

≤ AX≤ AY +⑥，

2 (A X ≤ AY，

⑦

(3) Analog Comparator mode 3 (A X ≥ AY，

⑦

ON)

(4) Analog Comparator mode 4 ( ⑥ ≥ AX，

⑦

ON)

(5) Analog Comparator mode 5 ( ⑥ ≤ AX，

⑦

ON)

⑦

ON)

ON)

6-3-5 HMI File This function block ,12×4 can display the information as word information, present value and target value counter, timer, RTC and Analog comparator. Under running mode, to modify the target value of timer, counter and analog comparator via HMI is available. HMI can display the status of input terminal (I, X) and Auxiliary terminal M, N.

Symbol

(1)

Description

c

Display mode（1~2）

g

HMI character output terminal (H1~H8)

Display mode could be changed via the keys, first page displays =1, first page doesn’t display = 2.

6-26

＊The displayed information can be only input by means of Client Software. Under running mode, to modify the preset value of the timer, counter, RTC and analog comparator is available via HMI of the controlled equipments.

How to use HMI function in SG2 client software will be described in detail, here.

◎Under FBD mode:

1. Open the text editor. All the components available to text are listed in Function Block Table of the text editor.

2. To select the component in Function Block Table that lists all the editable parameter of the certain component.

3. To select the parameter in the list, the information with corresponding format will be input the LCD of emulator.

4. To press the 'OK' button after editing text finished, the data is all saved in the Hxx component function block. For example:

6-27

Description: (1) To select text Hxx (H01-H0F). If there is no HMI (Text )Block in program ,'NO Hxx' will be displayed here. (2) Text display on LCD; (3) When the Display is enabled, the can press the SEL button for 3 seconds to show the HMI (Text) Messages (4) To select the 'Unit', the input parameter includes Unit (with Unit display). Or the parameter displayed has no Unit (without Unit display).

Example : 1. To select the 'Unit (with Unit display) Under this condition, both preset value and current value can be displayed at same time. A, Timer: operation mode 1(output delay). Text display as follow.

6-28

Description: ① Function Type ② Number ③ Preset Value ④ Current Value ⑤ Unit

B, Counter: Operation mode 1. Text display as follow.

Description: ① Function Type ② Number ③ Preset Value ④ Current Value C, RTC mode 1 OR mode 2. Text display as follow.

6-29

Description: ① Function Type ② Number ③ Preset Value (Start Week) ④ Preset Value (End Week) ⑤ Preset Value (Start time Hour: Minute) ⑥ Preset Value (End time Hour: Minute) ⑦ Current Value (Week, Hour, Minute) 格式化: 項目符號及編號

D. Analog Comparator .Text display as follow.

Description: ① Function Type ② Number ③ Preset Value ④ Unit ⑤ Input Ax ⑥ Input Ay ⑦ Preset Value

6-30

⑧ Preset Value E. Ixx (input ).Text display as follow.

Description: ① Function Type ② Number ③ Current Status( ON/OFF) Note: Mxx (Auxiliary output function block), Nxx (auxiliary output function block) is similar to Ixx.

2. Not select the 'Unit'(without Unit display) Under this condition, only the current information of Function Block is displayed. * RTC is an exception, it still has Unit. A. Timer .Text display as follow.

Description: ① Function Type ② Number

6-31

B. Counter, Counter mode 1.Text display as follow.


C. Analog comparator .Text display as follow.


(5) To select 'Mobile Message'. Hxx displays the mobile number message only. Can’t call out automatically The first line displays input numeral, while the other 3 lines display the Mobile message.

6-32

(6) To enable 'Multi Language' to display Multi languages to choose in the character input column.

Sample:

(7) The option of Chinese (fixed) is available in Chinese Operating System. To select 'Chinese (fixed)', Text Input zone displays 40 fixed Chinese characters which can be set to Text Display Zone.

Sample:

(8) List all the character to input.

(9) The option of Chinese (edit) is available in Chinese Operating System. To select Chinese (edit), The can add or modify the character required with most characters are 40.

6-33

Using method: Select 'Edit' button to display Chinese editing screen

6-34

Description: ① Display Chinese to be added. ② Input the Chinese. ③ Press the button 'Add' to add the Chinese to display zone. ④ Select the button 'Ok' to save the edit Chinese data ⑤ Select the button 'Erase' to delete the Chinese the cursor located in the display zone. (10) Press the button 'Cancel' to exit the edited HMI/Test.

(11) Press the button 'Clear' to delete the Hxx content under editing.

(12) Press the button 'Ok' to the edit HMI/Text.

(13) Add the mobile number. It is available only that 'Mobile Message' is selected. First Line can set Phone Number.

(14) Display the parameter of selected components listed in the Function Block Table.

(15) List overall Component Function Block which can be input to preset program.

Integrative Sample for describing HMI display on LCD of master

Example:

6-35

Text Hxx

LCD displays the text when the master LCD displays the text when the master is

6-36

is under 'Stop' Mode

H01

Under 'Stop' mode, the current value of text will be marked as '#'.

under 'Run' Mode

As the counter is set mode 8, LCD displays the state of the counter. It will display 'ON' when Run, while 'OFF' when STOP.

H02 Under 'Stop' mode, the current

The current value of timer is 0.

value of text will be marked as '#'.

H03 Under 'Stop' mode, the current value of text will be marked as '#'.

The state of 'I01' is OFF, and the state of 'M01' is OFF.

◎ Under LADDER Mode Example:

6-37

Note: (1) When the Display is enabled, the can press the SEL button for 3 seconds to show the HMI (Text) Messages. (2) This HMI option is for Timer/Counter/Analog/Coil Status display only. When the option is enabled, it will show A1=#.##V, otherwise, it will display #A1#. (3) Select Coil Status I, M, X. When the Unit is enabled, it will show I2=###, otherwise, it will display #I2. (### = ON/OFF) (4) Analog Comparator Display Set: To set Gain (1~999) and Offset(-50~+50) value. (5) First Line can set Phone Number.

◎ The following example covers to modify the preset value of C1 in HMI under run mode：

6-38

To modify the preset value 000010 of the counter mode 7 as present value of T2 in HMI. Step1：In HMI screen, to press‘SEL’, the cursor blinks in the following location.

T

1 =

0

0

.

0

0 S e c

T

1 =

0

0

.

0

5 S e c

C

1 ＝ 0

0

0 0

0

0 0

0

0

0

1 0

Step2：Press ‘DOWN’ and the cursor skips to C1 preset value position.

T

1 =

0

0

.

0

0 S e c

T

1 =

0

0

.

0

5 S e c

C

1 ＝ 0

0

0 0

0

0 0

0

0

0

1 0

Step3：Press ‘SEL’ for three times, the preset value changes from 000000, A1, T1 in turn.

T

1 =

0

0

.

0

0 S e c

T

1 =

0

0

.

0

5 S e c

C

1 ＝ T

1

0

0 0

0

0

0

6-39

Step4：Press ‘UP’

T

1 =

0

0

.

0

0 S e c

T

1 =

0

0

.

0

5 S e c

C

1 ＝ T

2

0

0 0

0

0

0

Step5：Press ‘OK’ to save the setting.

6-3-6

T

1 =

0

0

.

0

0 S e c

T

1 =

0

0

.

0

5 S e c

C

1 ＝ T

2

0

0 0

0

0

0

PWM Output Function （only provided for transistor output type.）

The transistor output type has a PWM output terminal ‘Q1’, which can output 8-stage PWM waveform.

6-40

Description

Symbol c d e f g ⑥ ⑦ ⑧

Set display stages (1~8) Display the present stage as operation(0~8) Input Selected Stage 1(I1~gF) Input Selected Stage 2(I1~gF) Input Selected Stage 3(I1~gF) Set PWM pulse width (0~32768ms) Set PWM Period(1~32768ms) PWM output terminal P1

Note： ※

For I1~gF, input terminal: I1~IC(I1~I12), Output terminal: Q1, Expansion input terminal: X1~XC (X1~X12), Expansion output terminal: Y1~YF (Y1~Y12) Counter: C1~CF (C1~C15), Timer: T1~TF (T1~T15), RTC Comparator: R1~RF (R1~R15), Analog Comparator: G1~GF (G1~G15), Auxiliary terminal: M1~MF（M1~M15）.

The upper case (I1) is ‘a’ while the lower (i1) case is ‘b’.

※ The output waveform of output terminal ‘P1- ⑧’ is determined by the preset waveform of input terminal 1-③，2-④，3-⑤ and PWM Enable. Enable

⑤

④

③

②

⑧Output PWM

OFF

X

X

X

0

OFF

6-41

ON

OFF

OFF

OFF

1

Set stage 1

ON

OFF

OFF

ON

2

Set stage 2

ON

OFF

ON

OFF

3

Set stage 3

ON

OFF

ON

ON

4

Set stage 4

ON

ON

OFF

OFF

5

Set stage 5

ON

ON

OFF

ON

6

Set stage 6

ON

ON

ON

OFF

7

Set stage 7

ON

ON

ON

ON

8

Set stage 8

Note：X indicated ON/OFF input terminal is idle. 6-3-7

I/O LINK Function（only provided for 20Vx-X Type）

Symbol

Description

c

Mode setting (1,2) 1:sending 2:receiving

d

Set the send/receive points(1~8)

e

Set the send/receive points

f

Send/receive memory list location

g

I/O link output terminal (L1~L8)

Note: ※ ① Only one sending mode can be set among L1~L8, others are for receiving mode. ※ ② Selecting input points: I1~IC(I1~I12), output points: Q1~Q8, expansive input points: X1~XC(X1~X12), expansive output points: Y1~YF(Y1~Y12), auxiliary points: M1~MF （M1~M15）. ※③ Receiving mode is determined by the controller ID which can not be changed, as the left

6-42

list shows. The receiving mode can be selected: W1,W9,W17,W25,W33,W41,W49 and W57.

ID 0 1 2 3 4 5 6 7

Memory List Location W1~W8 W9~W16 W17~W24 W25~W32 W33~W40 W41~W48 W49~W56 W57~W64

Sample 1

Sending memory W1~W8 W9~W16 W17~W24 W25~W32 W33~W40 W41~W48 W49~W56 W57~W64

Receiving memory W9~W64 W1~W8, W17~W64 W1~W16, W25~W64 W1~W24, W33~W64 W1~W32, W41~W64 W1~W40, W49~W64 W1~W48, W57~W64 W1~W56

I/O LINK Mode 1

Set ① = 1，② = 5, set ③ as start from I3, the state of actual sending terminal I3~I7 is sent to memory list; the controller ID = 3, the state of corresponding memory list position W17~W24-④ and relationship of sending terminal is as below:

6-43

Sample 2:I/O LINK mode 2 Set ① = 2，② = 5, set ③ as start from I3, set ④ as start from W17, when enabling the I/O link, the state ‘ON/OFF’ of I3~I7 is controlled by the state of memory list position W17~W21-④, which is irrelative to the actual state of input terminal.

6-4 Operation Method 6-4-1 Original Screen

◎ The Original Screen as Power is ON. (1) Language Setting Screen:

> ENGLISH FRANÇAIS ESPAÑOL ITALIANO

6-44

> ENGLISH FRANÇAIS ESPAÑOL

4 Line Display Screen

ITALIANO DEUTSCH PORTVGVES SIMPLIFIED CHINESE

Language Selecting Menu. Press the buttons： ↑↓ OK

Move the Cursor Enter the selected language, and display the screen for time setting.

(2) Present Time Setting Screen SG2 Edition RTC SET V3.0 00 . 01 . 01 SU 00 : 00

Year. Month. Day Week Hour: Minute

Press the button: SEL SEL + ←/ → SEL + ↑ / ↓

Begin to input the value Move the Cursor 1. Year = 00~99,Month = 01~12,Day = 01~31 2.Week ⇔TU⇔WE⇔TH⇔FR⇔SA⇔SU⇔MO 3. Hour = 00~23 or Minute = 00~59

OK

Save the RTC Time, Finish the original screen setting, then Display power Start Screen.

Note：The default method is LADDER Edit Mode as the original screen is set. ◎ Original Screen as the power is on.

6-45

Press the button: ESC

Back to Main Menu Under LADDER Edit Mode, display the state of other relays(expansion X&Y⇔M ⇔ T ⇔ C ⇔ R ⇔ G⇔A) ⇔ Original Screen H Function will be displayed as the button is pressed for 3 seconds. If Mode 2 is selected for HMI, the H Function will not be displayed.

SEL+↑ ↓ SEL

Sample: a) Display other relay operation:

1

2

3

R

U

N

4

5

6

7

8

9

A

B

C

W

E

0

9

:

2

4

SEL+ ↓ A A A

1 2 3

= = =

6 1 4

A

4

=

1

SEL+↑

. . .

8 3 8

3 3 7

V V V

.

5

4

V

SEL+ ↓

SEL+↑

6-46

1

2

3

D

E

F

4

5

6

7

8

2

3

D

E

F

2

3

D

E

F

4

5

6

7

8

2

3

D

E

F

2

3

D

E

F

4

5

6

7

8

2

3

2

3

R

U

N

B

C

9

A

B

C

4

SEL+↑

5

6

7

8

9

A

B

C T

4

5

SEL+↑ 6

7

8

9

A

B

C M

4

SEL+↑

5

6

7

8

9

A

B

C

0

3

.

1

0

.

0

4

SEL+ ↓

1

A

C

SEL+ ↓

1

9

SEL+↑

SEL+ ↓ 1

C

R

SEL+ ↓ 1

B

SEL+↑

SEL+ ↓ 1

A

G SEL+ ↓

1

9

4

5

SEL+↑

6

7

8

9

A

B

C

W

E

0

9

:

2

4

6-47

① Expansion display State

②

M Display Status:

6-48

③ T Display State:

④ C Display State:

⑤ R Display State:

⑥ G Display State:

6-49

⑦ Anaput Value:

b) Operation to Display H Function: 1

2

3

R

U

N

4

5

6

7

8

9

A

B

C

W

E

0

9

:

2

4

i

n

Press SEL for 3s

ESC

↓Button

↑Button

Display H1 H

1

Display H2 T C C

1 1 2

= = =

1 0 0

SEL

0 0 0

0 4 2

0 0 0

0 0

M 0 0

ESC

If the target value is displayed, it can be modified.

6-50

>

T C C

1 1 2

= = =

1 0 0

0 0 0

0 4 2

0 0 0

↓ Button

>

T C C

1 1 2

= = =

1 0 0

0 0

M 0 0

i

n


↑ Button

0 0 0

0 4 2

0 0 0

OK

0 0

M 0 0

i

n

ESC

T

1

=

1

0

0

0

C

1

=

0

0

4

0

0

0

C

2

=

0

0

2

0

0

0

↑ Button


M

i

n

↓ Button

T

1

=

1

0

0

0

C

1

=

1

0

4

0

0

M 0

C

2

=

0

0

2

0

0

0

OK

If the target value is displayed, it can be modified. i

n

ESC If the target value is displayed, it can be modified.

T C C

1 1 2

= = =

1 1 0

0 0 0

0 4 2

0 0 0

n

0 0

M 0 0

i

>

T C C

1 1 2

= = =

1 0 0

0 0 0

0 4 2

0 0 0

n

0 0

M 0 0

i

>

6-51


6-4-2 Main Menu LCD displays 4-line Main Menu ( 1 ) The Main Menu as SG2 under ‘STOP’ Mode. > LADDER FUN.BLOCK RUN CLEAR PROG.

Æ

Clear the program and the

WRITE READ

Æ Æ

Save program to PM05 Read Program from PM05

SET RTC SET ANALOG SET LANGUAGE INITIAL

Æ Æ

Select the language initially set Edit method

( 2 ) The Main Menu as SG2 under ‘RUN’ Mode.

6-52

> LADDER FUN.BLOCK STOP WRITE RTC SET WRITE LANGUAGE Press the Button ↑

↓

Move the Cursor to select Main Menu

OK

Confirm the selected Function

ESC

Skip to Initial Screen

※SG2 can be modified, edited, cleared and read program only when it is under STOP Mode. ※As the program is modified, SG2 will automatically backup it to EEPROM. (not PM05)

◎ Main Menu LADDER

Press the Button Button SEL

Description 1. Ix ⇒ ix ⇒ ── ⇒ space ⇒ Ix (only for digital and character position of 1,3,5 column.)

6-53

2. Qx ⇒ space ⇒ Qx 3. ┬⇒ space ⇒ ┬ ┴ ┴

(only for digital and character position of 8 column.). (all available but the 2,4,6 column of the first line)

x : Digital: 1~F SEL +↑/ ↓

1. 1...F, ─ (When the cursor locates the digital position, the range of digital is restricted by the relay type. 2. I ⇔ X ⇔ Q ⇔ Y⇔ M ⇔ D ⇔ T ⇔ C ⇔ R ⇔ G ⇔ I (When the cursor located at 1,3,5 Column). 3. Q ⇔ Y ⇔ M ⇔ T ⇔ C ⇔ R ⇔ G ⇔H ⇔ L ⇔P ⇔ Q (When the cursor located at 8 Column) 4. ( ⇔ ¿ ⇔ À ⇔ P ⇔ ( (When the cursor located at 7 Column, and the 8 Column is set as Q,Y,M) 5. ( ⇔ P ⇔ ( ((When the cursor located at 7 Column, and the 8 Column is set as T)

SEL + ←/→ ↑/ ↓ ←/ →

Confirm the input data and move the cursor Vertically move the cursor Horizontally move the cursor

DEL

Delete an instruction

ESC

1. Cancel the Instruction or action under Edition. 2. Back to Main Menu after query the program.

OK

1. Confirm the data and automatically save, the cursor moves to next input position. 2. When the cursor is on Column 8, Press the button to automatically enter the function block and set the parameters(such as T/C)。

SEL+DEL

Delete a Line of Instruction.

SEL+ESC

Display the number of the Lines and operation state of SG2 (RUN/STOP)。

SEL+↑/ ↓

Skip up/ down every 4-line program.

SEL+OK

Insert a space line

Operation Sample： 1

2 3

4 5

6 7 8

Column

Line 1 > L A D D E R 2 F U N . B L O C K 3 R U N 4 C L E A R P R O G .

Procedure 1: Press ‘OK’ Enter LADDER Edition

1

2 3

4 5

6 7 8

Column

Line 1 2 3 4

6-54

Procedure 2 : Press ‘SEL’ (When cursor located at character or digital, press the button to show I1)

1

(Press ‘SEL’ + ‘↑ ↓’, and the digital cursor located will

4 5

6 7 8

Column

2 3

4 5

6 7 8

Column

2 3

4 5

6 7 8

Column

2 3

4 5

6 7 8

Column

2 3

4 5

6 7 8

Column

Line 1 I 1 2 3 4

Procedure 3 : Press ‘↑’ twice.

2 3

1 Line 1 Q 1 2 3 4

change from I to Q).

Procedure 4 : Press ‘SEL’ (start /end modifying parameter)

1 Line 1 q 1 2 3 4

Procedure 5 : Press ‘→’ (“Press ‘SEL’ + ‘← →’, the cursor located in digital)

1 Line 1 q 1 2 3 4

Procedure 6 : Press

‘↑’ for 3 times

(“Press ‘SEL’ + ‘↑ ↓’ the digital the cursor located will

1 Line 1 q 4 2 3 4

change from 1 to 4)

6-55

1

Procedure 7 : Press

2 3

4 5

6 7 8

Column

2 3

4 5

6 7 8

Column

4 5

6 7 8

Column

4 5

6 7 8

Column

Line 1 q 4

‘←’

2 3 4

(Press ‘SEL’ + ‘← →’ to move the cursor to the position Required revision. Automatically Link

OR Procedure 7 :

1

Press ‘OK’ (Move the cursor to character in column 3)

Line 1 q 4  2 3 4

Automatically Link

OR Procedure 7 :

1

Press ‘→’

Line 1 q 4  2 3 4

(move the cursor to the link location in column 2)

2 3

Repeat the step1~7, and input M1, I3 Instruction to column 3, 5. Procedure 8 : Press ‘OK’ in Column 5 (move the cursor to the character in column 8)

1

Procedure 9 : Press ‘SEL’

2 3

Line 1 q 4  M 1  I 3  2 3 4

1

2 3

4 5

6 7 8

Line 1 q 4  M 1  I 3  (

Column

Q 1

2

6-56

3 (when the cursor located at character and digital, press ‘SEL’

4

to show ‘ –( Q1’) Auto Add “ -( ” Procedure 10 :

1

Press ‘OK’ Save the input program data, the position of the cursor will not move.

Procedure 11 :

1

Press ‘→’ twice (move the cursor to column 1 and Line 2.)

1

(move the cursor to column 2)

4 5

6 7 8

2 3

4 5

2 3

4 5

Column

Q 1

6 7 8

Line 1 q 4  M 1  I 3  ( 2 3 4

Column

Q 1

6 7 8

Line 1 q 4  M 1  I 3  ( 2 3 4

Procedure 12 : Press ‘→’ twice

2 3

Line 1 q 4  M 1  I 3  ( 2 3 4

Column

Q 1

Note: never press ‘ SEL ’ before hand

Change Wire ‘

’ to ‘

’

Procedure 13 : Press ‘SEL’ (A vertical line emerges)

Procedure 14 : Press ‘OK’

1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ 2 3 4

1

2 3 4 5 6 7 8 Column Line 1 q 4 ┬ M 1  I 3  ( Q 1

6-57

(Move the cursor to character in column 3.)

┴

2 3 4

Repeat the step 1~7 and key in ‘r 3’ , ─” at Line 2 and column 3~6. Procedure 15 : Press ‘OK’ in column 5 (move the cursor to the character in Column 8)

1

Procedure 16 : Press ‘SEL’

(When the cursor located in digital

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( 2 3 4

1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( Q 1 2 3 4

or character, press ‘SEL’, ‘Q1’ will emerges) Auto Add “

Procedure 17 : Press ‘↑’ for 4 times (Press ‘SEL’ + ‘↑ ↓’ (The character Q the cursor locating

1

2 3

4 5

6 7 8

”

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 1 2 3 4

will change to C.) Procedure 18 : Press ‘→’

1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 1 2 3 4

Procedure 19 : Press

‘↑’ for 7 times

1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7 2

6-58

(Press ‘SEL’ + ‘↑ ↓’ The digital 1 the cursor locating will change to 7)

Procedure 20 : Press ‘OK’ (Auto shift to FUNCTION BLOCK and the counter input parameter)

Procedure 21 : Press ‘ESC’ back to LADDER edition screen

3 4

Auto Enter Function Block Edition

1 Line 1 2 I 1 3 4 I 1

1

2 3

4 5

6 7 8

┌ 1 ┤ │ 0 0 0 0 ┴

2 3

4 5

Column

┐ │ ├ C 7 ┘

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7 2 3 4

Delete the Program Element 1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7 2 3 4

Procedure : Press ‘DEL’

(to delete the element C7 the cursor

1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  2 3 4

locating)

Display the present Line the cursor locating and operation state of SG2.

6-59

Procedure : Press ‘SEL+ESC’ (simultaneously) (The Line 4 displays where the cursor locating and operation state of SG2)

1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7 2 3 4 S T O P L I N E 0 0 2

Delete the whole Line 1

2 3

4 5

6 7 8

Column

Line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7 2 3 4

Procedure : Press ‘SEL+DEL’ (Simultaneously)

(‘ESC’ Cancel , ‘OK’ Execute)

1

2 3 4 5 6 Line 1 q 4 ┬ M 1  I 3  ┴ r 3  2 3 C L E A R L n 4 E S C ? O

7 8

Column

( Q 1 ( C 7 0 0 2 K ?

Insert a whole line. 1

2 3

4 5

6 7 8

column

line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7 2 3 4

Step: Press“SEL+OK” ( at the same time)

1

2 3 4 5 6 7 8 Line 1 q 4 ┬ M 1  I 3  ( Q 1 2 ┴ r 3  ( C 7 3 4

column

6-60

Turn page ( move upward/ downward 4 lines program）： 1

2 3

4 5

6 7 8

column

line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7 2 3 4 5

step：

1

Press ‘SEL+↑ ↓ ’（at the same time）

2 3

4 5

6 7 8

column

line 1 q 4 ┬ M 1  I 3  ( Q 1 ┴ r 3  ( C 7

2 3 4 5

◎ FUNCTION BLOCK program input

1

2 3

Line 1 L A 2 > F U 3 R U 4 C L

4 5

6 7 8

Column

D D E R N . B L O C K N E A R P R O G .

The present value will appear when SG2 is under ‘RUN’ mode. Procedure 1: Press ‘OK’ (Enter FUNCTION BLOCK edition)

1 Line 1 2 3 4

2 3

4 5

┌ 1 1 ┤ │ 0 0 . 0 0 ┴

Preset action area

6 7 8

Column

┐ │ ├ T 1 ┘

Preset action value area

6-61

1 Never press ‘→’ to move to the digital position. (If T2 is required to be changed, Press ‘↑’/‘↓’ and ‘SEL’ to execute.)

2 3

4 5

┌ 1 1 ┤ │ 0 0 . 0 0

Line 1 2 3

┴

4

6 7 8

Column

┐ │ ├ T 1 ┘

Step 2: modify c preset target value dpreset the action relay

Preset the target value 1

Procedure 2-1: Press ‘←’ (move the cursor to the preset action area )

1

Procedure 2-2: Press ‘SEL’ (begin input the target value)

(Press ‘ SEL ’ and followed by ‘↑,↓’ The digital ‘ 0 ’ is changed to ‘3’)

Procedure 2-4:

2 3

4 5

┴

4

Press ‘↑’ for 3 times

4 5

┌ 1 1 ┤ │ 0 0 . 0 0

Line 1 2 3

1

Procedure 2-3:

2 3

┌ 1 1 ┤ │ 0 0 . 0 0 ┴

Line 1 2 3 4

2 3

6 7 8

4 5

6 7 8

Column

┐ │

│ 0 0 . 0 3

├ T 1

4

┴

┘

2 3

Column

┐ │ ├ T 1

3

1

Column

┐ │ ├ T 1 ┘

┘

┌ 1 1 ┤

Line 1 2

6 7 8

4 5

6 7 8

Column

6-62

Press ‘OK’ (Save the input data)

1

Procedure 2-5: Press ‘←’

┌ 1 1 ┤ │ 0 0 . 0 3 ┴

Line 1 2 3 4

2 3

4 5

┌ 1 1 ┤ │ 0 0 . 0 3 ┴

Line 1 2 3 4

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │ ├ T 1 ┘

Repeat Step 2-2 ~ step 2-4 for 3 times, to enter the following screen:

1

Procedure 2-6:

2 3

4 5

┌ 1 1 ┤ │ 3 3 . 3 3 ┴

Line 1 2 3 4

6 7 8

Column

┐ │ ├ T 1 ┘

As the preset value of the timer, counter and analog comparator is set as the preset value of them. Next to the step 2-2, to execute the following operation: 1

Step2-3A: Press ‘SEL’

line

2 3

4 5

┌ 1 1 ┤ │ A 1

1 2 3

column

┐ │ ├ T 1

┴

4

6 7 8

┘

Repeat the step 2－3A, the following screen will be shown in turn: 1

step 2-3B: press ‘SEL’

line 1

2 3 ┌ 1

6 7 8

column

┐ │ ├ T 1

┴

1

step 2-3C:

4 5

┌ 1 1 ┤ │ T 1

line 1 2 3 4

Press ‘SEL’

2 3

┘

4 5

6 7 8

column

┐

6-63

1 ┤ │ C 1

2 3

│ ├ T 1

┴

4

┘

Next to step 2－3A, then ‘↑’, the following screen will be shown. 1

step 24A: Press ‘↑’

2 3

4 5

┌ 1 1 ┤ │ A 2

line1 2 3

column

┐ │ ├ T 1

┴

4

6 7 8

┘

Repeat step2－4A (press ‘↓’ is also available)，the preset value of A1~A8 will be periodically changed. And so on. The other function blocks (time, counter) present value is set as preset value, to repeat the step to select T1~TF, C1~CF. 1

step 2-5A: press ‘OK’

Save the present data.

line

(begin to edit data)

4

┴

┘

1

(Press ‘SEL’ + ‘ ↑, ↓’

1

2 3

4 5

┌ 1 1 ┤

Line 1 2

1

2 3

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │

│ 3 3 . 3 3 ┴

3 4

3

4 5

┌ 1 1 ┤ │ 3 3 . 3 3 ┴

Line 1 2 3 4

Line 1 2

2 3

column

┐ │ ├ T 1

Procedure 2-9: Press ‘↑’

6 7 8

│ A 2

Procedure 2-8: Press ‘SEL’

4 5

3


2 3 ┌ 1 1 ┤

1 2

4 5

┌ 1 2 ┤ │ 3 3 3 . 3

├ T 1 ┘

6 7 8

Column

┐ │ ├ T 1

6-64

to change1’ to ‘ 2’)

1

Procedure 2-10: Press ‘OK’ (save the input data)

(move the cursor to ‘1” position)

1

(begin to edit data)

1

‘↑ ↓’ to change 1 to 5)

1

2 3

4 5

2 3

4 5

4 I 1 ┴

Line 1 2

2 3 ┌ 4 2 ┤

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

│ ├ T 1 ┘

6 7 8

Column

│

│ 3 3 3 . 3

1

Column

┐ │ ├ T 1 ┘

┐

2 ┤

3

6 7 8

┐

┌ 4

Line 1

Procedure 2-14: Press ‘OK’

4 5

2 ┤ │ 3 3 3 . 3 ┴

2 3 4

2 (Press ‘ SEL ’ and followed by

2 3

┌ 1

Line 1

c 2-13: Press ‘↑’ for 3 times

4 5

┌ 1 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 4 ┴

Procedure 2-12: Press ‘SEL’

2 3

┘

┌ 1 2 ┤ │ 3 3 3 . 3 ┴

Line 1 2 3 4


┴

4

├ T 1 ┘

4 5

6 7 8

Column

┐ │

6-65

(save input data)

│ 3 3 3 . 3 3 4 I 1 ┴

1

Procedure 2-15: Press ‘↓’ for 3 times (this step leads to editing the action relay)

2 3

4 5

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4 I 1 ┴

├ T 1 ┘

6 7 8

Column

┐ │ ├ T 1 ┘

d Edit action program and preset the action relay

Procedure 2-16:

1

Press ‘SEL’

┌ 4 2 ┤ │ 3 3 3 . 3 ┴ I 1

(Begin to modify )

Line 1 2 3 4

1

Procedure 2-17: Press ‘↑’ for 4 times (Press ‘SEL’ + ‘↑ ↓’ to change I to M )

(Press ‘ SEL ’ + ‘ ← → ’ to move the cursor to digital location)

1

4 5

2 3

4 5

┌ 4 2 ┤

Line 1 2

4M 1 ┴

1 Line 1 2

2 3 ┌ 4 2 ┤

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │

│ 3 3 3 . 3

3

Procedure 2-19: Press ‘↑’for 3 times

2 3

4 5

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 1 ┴

Procedure 2-18: Press ‘→’

2 3

├ T 1 ┘

4 5

6 7 8

Column

┐ │

6-66

(Press ‘ SEL ’ + ‘ ↑ ↓ ’ to change ‘1’ to ‘4’)

4M 4 ┴

1

Procedure 2-20: Press ‘OK’ (save the input data)

(Move the cursor to preset action value area to repeat the step 2-1)

1

(Move the cursor to position ‘2’ to repeat the 2-8)

4 5

2 3

4 5

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 4 ┴

1


2 3

2 3

├ T 1 ┘

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 4 ┴


│ 3 3 3 . 3

3

4 5

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 4 ┴

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │ ├ T 1 ┘

The detail operation of modify the analog comparator Ax, Ay: 1 2 3 4 5 6 7 8 column step 2-22A: ┌ 4 ┐ line 1 Press ‘↑’ │ 2 A 1 ┤ (Move the cursor to 2, or repeat the ├ G 1 3 A 3 │ next step. ┴ 0 3 . 3 3 ┘ Select A1~A8 4

1

Step 2-22B: Press ‘SEL’

2 3

4 5

┌ 4 line 1 2 A 1 ┤

(Move the cursor to 2 to repeat the above step.

3 T 1 │

Select A2-T1-C1-A1)

4

┴ 0 3 . 3 3

6 7 8

column

┐ │ ├ G 1 ┘

6-67

1

Step 2-22C:

2 3

4 5

6 7 8

┌ 4 1 2 A 1 ┤

┐ │

(Move the cursor to 2 to repeat the above step.

3 T 2 │

├ G 1

Select T1~TF,C1~CF,A1~A8)

4

Press ‘↑’

Step

2-22D:

Press ‘OK’ Save the present data

Procedure 2-23: Press ‘↑’ (Move the cursor to position ‘4’ to repeat the step 2-12)

line

┴ 0 3 . 3 3

1

2 3

4 5

┌ 4 line 1 2 A 4 ┤ 3 T F │ 0 3 . 3 3 ┴ 4

1

2 3

4 5

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 4 ┴

column

┘

6 7 8

column

┐ │ ├ G 1 ┘

6 7 8

Column

┐ │ ├ T 1 ┘

Continue to input Function Block

Next Function Block 1

2 3

4 5

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 4 ┴

Procedure 1: Press ‘SEL+↑’ (Simultaneously)

1

2 3

4 5

┌ 2 Line 1 2 1 ┤ │ 0 1 0 . 0 3 4 I 2 ┴

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │ ├ T 2 ┘

6-68

Last Function Block 1

2 3

4 5

┌ 4 Line 1 2 2 ┤ │ 3 3 3 . 3 3 4M 4 ┴

Procedure :

1

Press ‘SEL+↓’ (Simultaneously)

2 3

4 5

┌ 3 v1 2 2 ┤ │ 0 5 0 . 0 3 4 R 1 ┴

6 7 8

Column

┐ │ ├ T 1 ┘

6 7 8

Column

┐ │ ├ T F ┘

Delete Function Block Procedure ：

1

Press ‘SEL+DEL’ (Simultaneously)

( ‘ ESC ’ : Execute)

Cancel ;

‘ OK ’ :

2 3

4 5

┌ 5 Line 1 2 2 ┤ 3 C L E A R 4 E S C

6 7 8

Column

┐ │ B L O C K

?

O K

?

Back to Main Menu:

1 Press ‘ESC’

2 3

Line 1 L A 2 > F U 3 R U 4 C L

4 5

6 7 8

Column

D D E R N . B L O C K N E A R P R O G .

Change Function Block Category: 1 Line 1 2

2 3 ┌ 3 3 ┤

4 5

6 7 8

Column

┐ │

6-69

│ 0 0 0 0 3 4M 4 ┴

├ T 2 ┘

Move the cursor to change to T , C , R , G, H

Step 1:

1

Press ‘SEL’

Line 1 2M 1 3 4M 2

2 3

4 5

6 7 8

Column

┌ 2 ┐ ┤ │ │ 9 9 9 9 9 9 ├ C 1 ┴ ┘

◎ RUN or STOP (1) RUN Mode

(2) STOP Mode

RUN PROG.

STOP PROG.

>YES NO

>YES NO

↑

↓

Move the cursor

OK

Execute the instruction, then back to main menu

ESC

Back to main menu

◎Other Menu Items (1) CLEAR PROGRAM (Clear RAM, EEPROM and at the same time) CLEAR PROG. YES >NO (2) WRITE (save the program (RAM) to the PM05 program spare cartridge) WRITE YES >NO

6-70

(3) READ (read the program from the PM05 program spare cartridge to SG2 (RAM)) READ YES >NO When C type or K type machine power up, the program in PM05 will be auto ed to the machine and be executed. But there are same exceptional cases: 1. program about 20 point in PM05 can’t be ed to 10 point machine; 2. program about DC type in PM05 can’t be ed to AC type machine; 3. program about Transistor type in PM05 can’t be ed to Relay type machine; (1) ∼ (3) Now Press: ↑

↓

Move the cursor

OK

Execute the instruction, then back to main menu

ESC

Back to main menu

(4) SET (system setting) 01

Æ

ID setting (00~99)

REMOTE I / 0 N

Æ

Remote I/O Mode (N: none M: Master S:S lave)

BACK LIGHT

Æ

Back light mode (√: always light ×: light for 5s after pressed.)

Æ

M: non-Volatile (√:Volatile

Æ

Expansion I/O Points（0~3）

Æ

Siren setting when is not available to Expansion I/O Points （√:Yes ×:No）

Æ

in stop/run switching, Counter Present Value Keeping（√:Yes ×:No）

ID SET

×

M KEEP

×: Non- Volatile)

√

I/O NUMBER 0

I/O ALARM √

C KEEP

×

Note: M KEEP function is only available for keeping M status in RUN mode when power is resupplied after loss. Now Press: ↑↓←→ SEL Press ‘SEL’ and

Move the cursor Begin to edit. Move the cursor for ‘ID SET item’

‘← →’

6-71

Press ‘SEL’ and ‘↑ ↓’

1. ID SET=00~99 ; I/O NUMBER=0~3 2. REMOTE I/O= N⇔M⇔S⇔N 3. BACK LIGHT ; C KEEP =×⇔√ 4. M KEEP; I/O ALARM =√⇔×

OK

Confirm the Edition Data

ESC

1. 2.

Cancel the setting when pressed ‘SEL’ Back to Main Menu

Note： ① When I/O LINK is selected, ID setting range is 0~7 , which should be continuous。ID=0default as Master, ID=1~7 default as Slave ② When REMOTE I/O is selected，the distribution of the remote I/O is as follows: Master

Slave

Remote Input

X1~X12

←

I1~I12

Remote Output

Y1~Y8

→

Q1~Q8

(5) RTC Setting

RTC SET V3.0 YY . NN . DD MO HH : MM

SG2 Version

Now Press SEL

Begin to input parameters

Press ‘SEL’

Move the Cursor

+ ‘← →’

1. YY=00~99,NN=01~12,DD=01~31

SEL then ↑

2.MO⇔TU⇔WE⇔TH⇔FR⇔SA⇔SU⇔MO 3. HH = 00~23 or MM = 00~59

↓

OK

Save the Input Data

ESC

1. Cancel the Input Data when press ‘SEL’. 2. Back to Main Menu.

(6) ANALOG SETTING

A 1=GAIN

: 010

OFFSET : + 00 A 2=GAIN

Æ

GAIN (0~999)

Æ

OFFSET (-50~+50)

: 010

OFFSET : + 00

6-72

Now Press ↑↓

1. Move downward the Cursor 2. Switch the setting screen from A1, A2 to A3, A4.

SEL

Begin to input parameters

Press ‘SEL’ + ‘← →’ ‘SEL’ + ‘↑ ↓’

Move the Cursor 1. GAIN =000~999 2. OFFSET=-50~+50

OK

Save the Input Data

ESC


(7) SETTING

╳

0000

3

****

Now Press 1. Begin to input numeral 2. When the is ON, it will not display 0000, but ****.

SEL Press ‘SEL’ +

‘← →’

Press ‘SEL’ +

‘↑ ↓’

Move the cursor 0~9

OK

Save the input data, not 0000, as the is ON.

ESC


（8）LANGUAGE Selection >

ENGLISH FRANÇAIS ESPAÑOL ITALIANO

√

Æ Æ Æ Æ

English French Spanish Italian

6-73

Æ

DEUTSCH PORTVGVES SIMPLIFIED CHINESE

Æ Æ

German Portuguese Simplified Chinese

Now Press Press ‘↑ ↓’

Vertically move the Cursor

OK

Select the language the cursor located

ESC

Back to Main Menu

Sample: > ENGLISH

√

FRANÇAIS ESPAÑOL ITALIANO ↓key

ENGLISH

↑key

√

> FRANÇAIS ESPAÑOL ITALIANO OK

ENGLISH > FRANÇAIS

√

6-74

ESPAÑOL ITALIANO

（8）INITIAL INITIAL > LADDER FBD

√

Now Press: Press ‘↑ ↓’

Vertically move the Cursor

OK

Select the language the cursor located

ESC

Back to Main Menu

The origin program will be cleared as the change of edition method.

6-75

Content 7-1 Coil Block 7-2 Logic Block 7-3 Function Block 7-3-1 General-purpose Timer Function Block 7-3-2 High-speed Timer Function Block 7-3-3 Timer Function Block 7-3-4 RTC Comparator Function Block 7-3-5 Analog Comparator Function Block 7-4 Block Resource 7-5 FBD Edit Method

Chapter 7


92

Chapter 7


Note: FBD program can only be edited and modified in SG2 Client software and write to SG2 controlled equipments via communication cable. Via controlled equipment, FBD program is available for querying or the parameter of the function block of the program for modifying.

7-1 Coil Block Diagram

(1) Bound ①Input Terminal Input Expansion Input Output Expansion Output auxiliary Knob HMI PWM SHIFT I/O LINK Logic /Function Block Normal ON Normal OFF No Connection

Chapter 7

I X Q Y M N

B Hi Lo Nop


③Output Coil

Q Y M N H P S L

Range I01~I0C(12) X01~X0C(12) Q01~Q08(8) Y01~Y0C(12) M01~M0F(15) N01~N0F(15) H01~H0F(15) P01(1) S01(1) L01~L08(8) B01~B99(99)

93

(2)PWM Function Block Description

Enable → input 1 → 2 → 3

→

(3)SHIFT Function Block Description Input terminal description

Enable → input Shift input →

Setting parameter description:

Symbol

Chapter 7


Description

c

SHIFT code (Total 1 group)

d

Set output type (Q,Y)

e

Set output shift number (1~8)

94

Example:

Note：When Enable is available, Q1 ON, Q2~Q4 will be OFF, till the first shift input raise edge, Q2 ON, Q1 and Q3~Q5 OFF. The next output coil will be on when meeting the each raise edge and others are OFF.

7-2 Edit Block

Chapter 7


95

(1)AND Logic Diagram FBD:

LADDER:

→

I01 And I02 And I03 Note：The input terminal is NOP which is equivalent to ‘Hi’ (2)AND (EDGE) Logic Diagram FBD:

LADDER:

→

I01 And I02 And I03 And D Note：The input terminal is NOP which is equivalent to ‘Hi’ (3)NAND Logic Diagram FBD:

LADDER:

→

Not(I01 And I02 And I03) Note：The input terminal is NOP which is equivalent to ‘Hi’ Chapter 7


96

(4)NAND (EDGE) Logic Diagram FBD:

LADDER:

→

Not(I01 And I02 And I03) And d Note：The input terminal is NOP which is equivalent to ‘Hi’ (5)OR Logic Diagram FBD:

LADDER:

→

I01 or I02 or I03 Note：The input terminal is NOP which is equivalent to ‘Lo’ (6)NOR Logic Diagram LADDER:

FBD:

→

Not ( I01 or I02 or I03 )

Chapter 7


97

Note：The input terminal is NOP which is equivalent to ‘Lo’ (7)XOR Logic Diagram FBD:

LADDER:

→

I01 Xor I02 Note：The input terminal is NOP which is equivalent to ‘Lo’ (8)SR Logic Diagram FBD:

LADDER:

→

Logic Table

I01

I02

Bxx

0 0 1 1

0 1 0 1

holding 0 1 0

Note：The input terminal is NOP which is equivalent to ‘Lo’ (9)NOT Logic Diagram FBD:

Chapter 7


→

LADDER:

98

Not I01 Note：The input terminal is NOP which is equivalent to ‘Hi’ (10)Pulse Logic Diagram FBD:

LADDER:

→

Note：The input terminal is NOP which is equivalent to ‘Lo’ 7-3 Function Block

The function blocks are classified into 4 sorts: Time, Counter, RTC Comparator ‘R’ and Analog Comparator ‘G’. The Operation Fundamental is similar to LADDER Function Block’s.

Chapter 7


99

7-3-1 Common Counter Function Block (1) Counter Mode 1 Counting Input

→

Up/Down Counting

→

Reset

→

Counting Parameter

→

(2) Counter Mode 2 Counting Input

→

Up/Down Counting

→

Reset

→

Counting Parameter

→


→

Up/Down Counting

→

Reset

→

Counting Parameter

→


→

Up/Down Counting

→

Reset

→

Chapter 7


100

Counting Parameter

→

(5) Counter Mode 5

→

Counting Input Up/Down Counting

→

Reset

→

Counting Parameter

→


→

Up/Down Counting → Reset → Counting Parameter

→

7-3-2 High Speed Counter Function Block (1) Counter Mode 7 High counting input

→

Enable Input → Reset Counter Parameter

→ →

Note ：High speed input terminal I1,I2 (2) Counter Mode 8 High counting input Chapter 7

→


101

Enable Input → Reset Counter Parameter

→

Note ：High speed input terminal I1,I2

7-3-3 Timer Function Block (1) Timer mode 1

(ON-Delay A Mode)

Enable Input →

Timing Parameter

(2) Timer mode 2

→

(ON-Delay B Mode)

Enable Input → Reset → Timing Parameter

→

(3) Timer mode 3 (OFF-Delay A Mode)


→

(4) Timer mode 4(OFF-Delay B Mode)

Chapter 7


102


→

(5) Timer mode 5(FLASH A Mode)

Enable Input →

Timing Parameter

→

(6) Timer mode 6(FLASH B Mode)


→

(7) Timer mode 7(FLASH C Mode)

Enable Input →

Timing Parameter

→

7-3-4 RTC Comparator Function Block (1) RTC Mode 1(Daily)

Chapter 7


103

Enable Input →

RTC Parameter

→

(2) RTC Mode (Continuous)

Enable Input →

RTC Parameter

→

(3) RTC Mode 3 (Year Month Day)

Enable Input →

RTC Parameter

→

7-3-5 Analog comparator Function Block (1) Analog Comparison Mode 1 Enable Input

→

Anaput → Anaput → Reference

→

(2) Analog Comparison Mode 2 Enable Input Chapter 7

→


104


→

(3) Analog Comparison Mode 3 Enable Input

→


→


→

Anaput →

Reference

→


→

Anaput →

Reference

→

7-4 FBD Block Resource Under FBD edition mode, the logic block and function block shared the system memory. The total memory and shared memory is showed below. Function Timer Counter RTC Analog Chapter 7


105

Total Memory Logic Block Timer Mode 1~6 Timer Mode 7 Counter Mode 1~8 RTC Comparator Mode 1~3 Analog Comparator Mode 1~5

Block 99 1 1 1 1

15

15

Comparator 15

Comparator 15

1 2

1 1

1 1 1

Sample for calculate the memory in using: When the FBD program contains 2 AND, 1 OR (Logic Block), 2 Timers Mode 1, 1 Counter Mode 7, RTC comparator Mode 1(Function Block), the total Diagram Blocks used are 2+1+2+1+1=7, and the remained is 99-7=92. The timer used is 2+2=4, and the remained is 15-4=11. The counter used is 1, and the remained is 15-1=14. The RTC comparator used is 1, and the remained is 15-1=14. The analog comparator is unused, so the usable are 15. 7-5 FBD Edit Method 7-5-1 the origin screen when the power is on.

Now Press： ESC

Back to Main Menu

↑↓

Display the state of the other relays(Expansion X&Y⇔M ⇔ N⇔A) ⇔

Chapter 7


106

Original Screen Press for 3s, H function content will be displayed, except the Mode 2 is selected in HMI.

SEL

Sample： a) operation for displaying the state of other relay.。

1

2

3

R

U

N

4

5

6

7

8

9

A

B

C

W

E

0

9

:

2

4

B

C

↓key A A A A

5 6 7 8

= = = =

0 1 5 2

. . . .

↑ key 1 3 5 8

1 3 7 9

V V V V

↓key A A A A

1 2 3 4

= = = =

6 1 4 1

. . . .

↑key 8 3 8 5

3 3 7 4

V V V V

↓ key 1

2

3

D

E

F

4

5

↑ key 6

7

8

2

3

D

E

F

4

5

↑ key 6

7

8

2

3

4

A

B

C

↑ key

5

6

7

8

9

A

B

C

0

3

.

1

0

.

0

4

↓ key

Chapter 7

9

M ↓ key

1

A

N ↓ key

1

9

↑ key


107

①

1

2

3

R

U

N

4

5

6

7

8

9

A

B

C

W

E

0

9

:

2

4

Expansion Display State

② M Display State：

Chapter 7


108

③

④

N Display State：

Anaput

b) Operation for displaying H Function Block. 1

2

3

R

U

N

4

5

6

7

8

9

A

B

C

W

E

0

9

:

2

4

Press ‘SEL’ for 3s

ESC

Display H1 Chapter 7


109

H

1

↓Key

↑Key

Display H2 T C C

0 1 9

1 2 9

= = =

1 0 0

0 0 0

0 4 2

0 0 0

SEL >

T C C

0 1 9

1 2 9

= = =

ESC 1 0 0

0 0 0

0 4 2

0 0 0

↓Key T > C C

0 1 9

1 2 9

= = =

↑Key 1 0 0

0 0 0

0 4 2

0 0 0

OK

ESC

T

0

1

=

1

0

0

0

C

1

2

=

0

0

4

0

C

9

9

=

0

0

2

0

↑Key

↓Key

T

0

1

=

1

0

0

0

C

1

2

=

1

0

4

0

C

9

9

=

0

0

2

0

OK

ESC

T > C C

0 1 9

1 2 9

= = =

1 1 0

0 0 0

0 4 2

0 0 0

T > C C

0 1 9

1 2 9

= = =

1 0 0

0 0 0

0 4 2

0 0 0

Chapter 7

The displayed values can be modified.


110

7-5-2 Main Menu Screen LCD displays 4 lines Main Menu selection (1) When SG2 is under STOP mode, the main selection displays: > FBD PARAMETER RUN CLEAR PROG. WRITE READ SET Similar to Æ Ladder Edit Mode. RTC SET ANALOG SET LANGUAGE INITIAL ( 2 ) When SG2 is under RUN mode, the main selection displays: > FBD PARAMETER STOP WRITE Æ Similar to RTC SET Ladder Edit method. WRITE LANGUAGE Now Press: ↑

↓

Move the Cursor to select the Main Menu Items

OK

Confirm to enter the selected items

ESC

Back to original screen

◎ FBD For Main Screen This diagram is just reference for following operation description

Chapter 7


111

(1) Output coil display

Now Press ←

→

↑

↓

1. Move the cursorc⇔d⇔e 2. cis Bxx, press ‘←’ to enter Bxx screen 1. Modify the code-e (Q : 01~08 , Y : 01~0C , M ,N , H : 01 ~ 0F , L : 01~08 , P : 01 ,S : 01) 2. modify output coil type-d (Q⇔Y⇔M⇔N⇔H⇔L ⇔P⇔S ⇔Q )

OK

1．d，e confirm the output coil (as Q,Y,M,N,)，the cursor move to c

ESC

1. Back to Main Menu

Sample: Procedure (1)-1 ━ ━ ━ ━

Original Screen

N

O

P

Q

0

1

━ ━ ━ ━

Procedure (1)-2 Press ‘←’

━ ━ ━ ━

N

O

P

Q

0

1

━ ━ ━ ━

Procedure (1)-3

Chapter 7


112

Press ‘↑’ twice to modify Q as M

Press ‘↓’ twice to

━ ━ ━ ━

I

0

1

M

0

1

━ ━ ━ ━

recover M as Q

Procedure (1)-4 Press ‘→’

━ ━ ━ ━

I

0

1

M

0

1

━ ━ ━ ━

Procedure (1)-5 Press ‘↓’ for 7 times

━ ━ ━ ━

to modify 1 as 9 B

0

1

M

0

9

━ ━ ━ ━

Procedure (1)-6 ━ ━ ━ ━

Press ‘OK’

Confirm coil M09,

B

0

1

M

0

9

━ ━ ━ ━

The cursor auto move to input terminal Procedure (1)-7 Press ‘←’

┏

Enter B01 Screen

Chapter 7

┓

M

0

3

┫

B

0

2

┫

┣

N

O

P

┻

┛


O

R

B

0

1

M

0

9

┃

113

(2) Nr Input terminal Screen（such diagram is only available for query, display the Nr input of FBD program in SG2 Client software.）

Now Press 1. Press ←: g⇒c；press →: c⇒g；

←→

2. If cde is Bxx, press ← to enter Bxx screen 3．If active cursor is located as the diagram , press → to enter next output coil screen h. Press ↑ ↓: c⇔d⇔e⇔g⇔c

↑↓ ESC

Back to Main Menu

Sample: Following step (1)-7： Procedure (2)-1 Press ‘←’ or ‘↓’ M

0

3

B

0

2

N

O

P

O

B

0

1

M

0

9

B

0

1

M

0

9

R

Procedure (2)-2 Press ‘↓’ once

Chapter 7

M

0

3

B

0

2


O

R

114

N

O

P

Procedure (2)-3 Press ‘←’

Enter B02 screen

M

0

3

B

0

2

N

O

P

O

B

0

1

M

0

9

R

(3) Display Screen for Bn input terminal（such diagram is only available for query, display the Bn input of FBD program in SG2 Client software.）

Now press Press ↑ ↓: the cursor c⇔d⇔f⇔c 1. press ←: f⇒c；then →: c⇒f； 2. If cde is Bxx, press ← to enter Bxx screen. 3．When active cursor locates at f, press → to enter next screen of output

↑↓ ←→

coilg. OK

1. When the cursor locates at d, press OK to enter parameter edit screen.

ESC

1. At parameter edit screen, press ESC to exit and back to function block screen. 2.At function block screen, press ESC to back to main menu.

Sample: Following the procedure (2)-3, Procedure (3)-1

Chapter 7


115

Press ‘↓’ twice Q

0

B

0

2

B

0

1

Ÿ

1

P

a

r

D

D

Press ‘OK’

B

0

2 : R

Enter Parameter setting screen

O

N

S

U

1

0

:

1

0

Refer to 2 Parameter

O

F

T

U

0

8

:

3

0

Procedure (3)-2

F

of Main Menu (4) HMI Setting Screen

Now press SEL

Edit the mode

SEL +↑ ↓

Modify the mode (1~2)

OK

Save the modified mode after press ‘SEL’.

ESC

1. Cancel the modified content after press ‘SEL’. 2. Back to edit screen for coil(1)

Note：HMI text content setting should use CLIENT only. (5)

I/O LINK setting screen

Chapter 7


116

Now press ←→↑↓ SEL SEL + ↑

↓

Move the cursor d⇔e⇔f Begin to edit 1． dModify the mode (1~2) 2． emodify the terminals point (1~8) 3. f modify the send/ receive terminals (I01~I0C,X01~X0C,Q01~Q08, Y01~Y0C,M01~M0F,N01~N0F)

OK

Save the modified content after press ‘SEL’

ESC

1.Cancel the modified content after press ‘SEL’ 2. Back to edit screen(1) for coil

(6) PWM Setting screen

Now press ↑↓ ←→ SEL

Chapter 7

Move the cursor d⇔e⇔f

e,fmove the cursor Begin to edit


117

SEL 後 ↑

↓←→

1.d modify the setting stage (1~8) 2.e modify the pulse width(00000~32768) 3. fmodify the period (00001~32768)

OK


ESC

1.Cancel the modified content after press ‘SEL’ 2. Back to edit screen(1) for coil

(7) SHIFT setting screen

Now press ↑↓

Move the cursor d⇔e

SEL

Begin to edit

SEL , then ↑

↓

1．d modify the output type Q⇔Y⇔Q 2．e modify the move coil number (1~8)

OK


ESC

1.Cancel the modified content after press ‘SEL’ 2. Back to edit screen (1) for coil

◎ PARAMETER of Main Menu (All the parameter of the used function block in editing FBD program with SG2 Client software can be queried and modified.)

Chapter 7


118

Now Press: ←→

1．① display the previous / next Function Block Parameter 2．④，⑤ move the cursor

↑

1．move the cursor from 2．move the cursor from

↓

Timer: 1. f modify the setting value (0000~9999)

SEL then ↑

↓

to ， to

2. g modify the time unit (0.01s⇔0.1s⇔1s⇔1min) Counter: Modify preset value. numerical value →A1→T1→C1→ numerical value

SEL OK

Save the modified data after press ‘SEL’

ESC

1. Cancel the modified data after press ‘SEL’ 2. Back to Main Menu.

FDB PARAMETER modifying step: Take timer (mode 1) as an example: Anaput A4 is set as preset value. Time unit is s. Step 1 Press ‘↑ ↓’

B

Move the cursor to default place

0 11

:

T

2

T

=

0

0

0 11

:

T

2

.

0

0

S

Step 2 Press ‘SEL’ twice

Chapter 7

B


119

T

=

A

1

0 11

:

T

2

T

=

A

4

0 11

:

T

2

T

=

A

4

S

Step 3 Press ‘↑’ for three times, change toA2~A4 in turn

B

S

Step 4 Press OK to save present data.

Chapter 7

B


S

120

Content 8-1 Procedure for system design 8-2 Consideration for System Design 8-3 Code Distribution for Relay

Chapter 8

System Design

8-1 Procedure for system design Start

System Design

Operation Flow Planning

Relay distribution

Confirmation of Individual Device Operation

Program Design

Connecting I/O System with SG2

Input Program

Detecting Error

Modify Program NG

Test Run OK

Save Program

Chapter 8

System Design

Final Operation 8-1

on Floppy disk, Hard Disk, PM05.

8-2 Consideration for System Design SG2 differs from the traditional Relay in controlling circuit fundamental. SG2 is periodical-loop controlled circuit (series controlled circuit), while Relay is parallel controlled circuit. Consequently, whenever the trouble took place, it is only single relay invalidation in Relay, whereas it will affect the whole system in SG2. Therefore, it is recommended the external protection device to be installed： c Emergency-Stop Circuit d Protection Circuit e Operation Circuit for High-Voltage Components 8-3 Code Distribution for Relay ( 1 ) 10 Point： c Input Code：I =1~6 d Output Code：Q=1~4 ( 2 ) 20 Point： c Input Code：I =1~C ( 12 ) d Output Code：Q=1~8 ( 3 ) Expansion Point： c Input Code：X =1~C ( 12 ) d Output Code：Y=1~C ( 12 )

Chapter 8

System Design 8-2

Content 9-1 Spare Program Cartridge (PM05) 9-2 Computer Write Software (Client)

Chapter 9

Spare Program

122

Chapter 9

Spare Program

9-1 Spare Program Cartridge (PM05) ◎. The installation method for PM05 (optional) is as follow Step1: Confirm cutting off the power supply. Step 2：Remove the cover of SG2 with the screwdriver, as follow :

Step 3：Plug PM05 to the slot, as follow :

Step 4: Put on the power supply Step 5：In the operation function list, click WRITE to enter the confirmation interface and click YES to the spare program.（ the program from SG2 to PM05） Note：If it is desired to recover the spare program, click READ on the operation function list to enter the confirmation interface and click YES to the spare program. ( the program from PM05 to SG2). Step 6: Cut off the power supply. Step 7: Prize up PM05 referring to step 2 and cover the protective cover.

Chapter 9

Spare Program

123

9-2 Computer Write Software (Client) Step1: Confirm cutting off the power supply. Step 2：Remove the cover of SG2 with the screwdriver, as follow:

Step 3：Insert cable of Client to the slot, as follow: The other terminal of Client cable is connected with the communication port RS-232 on computer.

Step 4: put on the power supply Step 5：With Client software, the computer is ready to read program from or write program to SG2.

Chapter 9

Spare Program

124

Content 11-1 Confirmation before Test Run 11-2 Procedure of Test Run

Chapter 10

Test Run

124

Chapter 10

Test Run

10-1 Confirmation before Test Run Confirmation before installation

＊The control is vertically installed properly. ＊Each module is fasten in fixed place.

Confirmation on power cable, I/O cable and Signal cable

Power Supply Confirmation

＊Properly wiring ＊Terminal Block is well locked by screw. ＊Cable complies with specified requirement. ＊Power cable is wrapped? ＊Check if the I/O cable is routed parallel or close to high voltage and current cable. ＊Check the output cable is protected by fuse. ＊Signal cable is shielded twisted wires?

＊The voltage of power supply is as specified.

End of Test Run

Chapter 10

Test Run

125

10-2 Procedure of Test Run Turn on Power

＊Confirm the LCD is ON?

Confirm I/O Cable

Write Program or from PM05

Test Run

Modify Program

Save program

＊If the program is not proper, modify it.

＊save on PM05 cartridge, Client Hard Disk

End of Test Run

Chapter 10

Test Run

126

Content 11-1 Periodic Inspection 11-2 Trouble Shooting

Chapter 11


126

Chapter 11


11-1 Periodic Inspection ◎ General Items Inspect Item

Inspect content

Standard

Ambient temperature They shall be limited to the specification, the temperature Relative humidity inside the control shall Gas equal to the ambient Vibration temperature Impact ◎

Remarks

-20℃-55℃ 5-90% RH

No Frost

No corrosive gas exists None None

Master Item

Contents

Standard

Remarks

Power voltage

Check the terminal voltage to ensure that it complies with specification

AC 100-240V

SG2 AC model

DC 24V

Check the terminal voltage to ensure that it complies with specification

DC 24V±10%

SG2 DC model

Input power

Check the input voltage to ensure that it complies with specification

AC 100 – 240V DC 10V – 26.4V

Output power

Check the output voltage to ensure that it complies with specification

Below AC 250V Below DC 30V

Installation

The GENIE is firmly fixed

No loose bolts

Check the loose screw on the terminal lock

No loose screws

11-2 Trouble Shooting ◎ When there is no display, but the operation is proper, it might be the trouble in LCD, please consult the distributor for help. ◎ If there is no display and no action, please consult the distributor for help after confirmation of Power Supply ‘ON’

Chapter 11


127

Content 12-1 General Specification 12-2 System Specification 12-3 Input power supply specification 12-4 Input specification 12-5 Output specification 12-6 Dimension Diagram (Unit: mm)

Chapter 12


127

Chapter 12


12-1 General Specification Item Method of input program

Operation Environment

-20-55℃

Storage temperature

-40 - 70℃

Operation humidity

20-90% RH, no frost

Environmental gas

No corrosive gas exists

Mail Structure Impact resistance

Installation

By means of Ladder / Function Block

Operation temperature

Vibration resistance

Noise proofing

Specification

IEC60068-2-6 standard 0.075mm amplitude/1.0g acceleration IEC60068-2-27 standard 15g peak, 11ms duration

ESD

±4KV, air discharge ±8KV

EFT

Power DC/AC: ±2KV DC: ±1KV

CS

0.15~80MHz

10V/m

RS

80~1000MHz

10V/m

EMI

EN55011 class B

Enclosure Protection

IP20

Fixing method

Direct or Din rail (35mm) installation

Direction

Please refer to Page 4-3

Size of cable

AWG 12ø3.5mm2

Dimension

72×90×59.6 mm(W×L×H)

Din rail

72×106×59.6 mm(W×L×H) Direct installation

Chapter 12


128

12-2 System Specification Power Supply

Out

Anal

AC

DC

DC

DC

Input

put

og

100~24

24V

12V

24V

Point

Poin

Inpu

t

t

MODE 0

1KHz RTC

LCD

Expa

High

Key

nsion

Speed Input

Expansion Variant 10HR-A

◎

6

4

Relay

◎

◎

◎

12HR-D

◎

8*

4

Relay

2

◎

◎

◎

◎

12HT-D

◎

8*

4

Transisto

2

◎

◎

◎

◎

2

◎

◎

◎

◎

◎

r ◎

12HR-12

8*

4

Relay

D 10-Point Variant

Expansion Variant without control 10KR-A

◎

6

4

Relay

◎

◎

12KR-D

◎

8*

4

Relay

2

◎

◎

◎

12KT-D

◎

8*

4

Transisto

2

◎

◎

◎

2

◎

◎

◎

◎

r ◎

12KR-12

8*

4

Relay

6

4

Relay

D Standard Variant without up-cover 10CR-A

◎

◎

12CR-D

◎

8*

4

Relay

2

◎

◎

12CT-D

◎

8*

4

Transisto

2

◎

◎

2

◎

◎

◎

r ◎

12CR-12D

8*

4

Relay

12

8

Relay

Expansion Variant

20-Point Variant

20HR-A

◎

◎

◎

◎

20HR-D

◎

12*

8

Relay

4

◎

◎

◎

◎

20HT-D

◎

12*

8

Transisto

4

◎

◎

◎

◎

4

◎

◎

◎

◎

◎

r ◎

20HR-12

12*

8

Relay

12

8

Relay

D Expansion Variant without control 20KR-A

◎

◎

◎

20KR-D

◎

12*

8

Relay

4

◎

◎

◎

20KT-D

◎

12*

8

Transisto

4

◎

◎

◎

r

Chapter 12


129

◎

PWM Outpu t

◎

20KR-12

12*

8

Relay

12

8

Relay

4

◎

◎

◎

D Standard Variant without up-cover ◎

20CR-A

◎

20CR-D

◎

12*

8

Relay

4

◎

◎

20CT-D

◎

12*

8

Transisto

4

◎

◎ ◎

◎

r ◎

20CR-12D

12*

8

Relay

4

◎

High-speed communication Variant 20VR-D

◎

12*

8

Relay

4

◎

◎

◎

◎

20VT-D

◎

12*

8

Transisto

4

◎

◎

◎

◎

r ◎

Expansion

8ER-A

4

4

Relay

8ER-D

◎

4

4

Relay

8ET-D

◎

4

4

Transisto r

◎: YES *: The input points consist of the ones having anaput function.

12-3 Power Supply Standard Discrete Input .12-3-1 AC/DC 24V SG2-10HR-A

SG2-20HR-A

SG2-20HR-D

SG2-12HR-D

SG2-10KR-A

SG2-20KR-A

SG2-20KR-D

SG2-12KR-D

SG2-20HT-D

SG2-12CR-D

SG2-20KT-D

SG2-12HT-D

SG2-10CR-A

Item

SG2-12KT-D SG2-12CT-D Operation

AC 100~240V

AC 100~240V

DC 24V

Voltage Range

AC 85~264V

AC 85~264V

Operation

50 / 60 Hz

50 / 60 Hz

47～63Hz

47～63Hz

Momentary



1ms/10times

interrupt

20

20

61131-2)

DC 24V

voltage DC 20.4~28.8V

DC 20.4~28.8

frequency Frequency limits

Chapter 12

times

(IEC

times


(IEC

(IEC

10ms/10times(IEC 61131-2)

130

◎ ◎

◎

immunity

61131-2)

61131-2)

protection

External by 1A Fuse

External by 1A Fuse

External by 1A Fuse

External by 1A Fuse

or circuit breaker

or circuit breaker

or circuit breaker

or circuit breaker

Isolation

None

None

None

None

Average

AC

AC

AC

AC

DC

DC

DC

DC

current

110V

220V

110V

220V

24V

28.8V

24V

28.8V

all

all

all

all

All

All

All

All

Inputs &

Inputs &

Inputs &

Inputs &

Inputs &

Inputs &

Inputs &

Inputs &

relays

relays

relays

relays

relays

relays

relays

relays

ON

ON

ON

ON

ON

ON

ON

ON

90mA

90mA

83mA

78mA

130 mA

148 mA

79mA

86 mA

all

all

all

all

All

All

All

Inputs &

Inputs &

Inputs &

Inputs &

Inputs &

Inputs &

Inputs &

relays

relays

relays

relays

relays

relays

relays

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

85mA

85mA

27mA

16mA

29.4mA

31.2mA

26mA

23mA

consumption

Power

typ. 3.2 W

All Inputs & relays

12 W

3.1 W

2W

dissipation

12-3-2 DC 12V Item Operation

SG2-12HR-12D

SG2-20HR-12D

DC 12 V

DC 12 V

DC 10.4~14.4 V

DC 10.4~14.4 V

Voltage Voltage range Momentary

10 ms / 10 times (IEC 61131-2)

1ms/ 10 times (IEC 61131-2)

External by 1A Fuse or circuit

External by 1A Fuse or circuit

breaker

breaker

interrupt immunity protection

Isolation Average current consumption

None DC 12V

DC 14.4V

DC 12V

DC 14.4V

all Inputs &

all Inputs &

all Inputs &

all Inputs &

relays

relays

relays

relays

ON

ON

ON

ON

150mA

Chapter 12

None

155mA


220mA

240mA

131

all Inputs &

all Inputs &

all Inputs &

all Inputs &

relays

relays

relays

relays

OFF 50mA

Power

OFF 45mA

2W

OFF 55mA

OFF 45mA

3.1 W

dissipation

12-3-3 Power supply input wiring sketch: 1) AC 10 Point

2)

AC 20 Point

3)

DC 24V

4)

DC 12V

Chapter 12


132

.Master, Expansion module and communication Power input

Power input SG2 Expansion module

SG2 Master body

Buck

Expa

Circuit

nsion

Photo-coupling device

drive

Communic ation drive

Photo-coupling

PC LINK &

device

PM05

12-4 Standard Discrete Inputs 12-4-1 AC type Item

SG2-10HR-A

SG2-20HR-A

SG2-10KR-A

SG2-20KR-A

SG2-10CR-A Input circuit

Quantity Current

ON

State

6

12

AC 110V

AC 220V

AC 110V

AC 220V

0.66 mA

1,3 mA

0.55mA

1.2 mA

> AC 79 V /0.41mA

> AC 79 V/ 0.4mA

OFF State

< AC 40 V /0.28 mA

< AC 40 V / 0.15mA

Maximal

< / = 100 m

< / = 100 m

Cable Length Response time

On=>Off Typical 50/60 Hz

On=>Off 50/45

ms(AC 110 V)

Chapter 12


Typical 50/60 Hz

50/45 ms(AC

110 V) 133

Typical 50/60 Hz

90/85

Typical 50/60 Hz

ms(AC 220 V)

220 V)

Off=>On Typical 50/60 Hz

Off=>On 50/45

Typical 50/60 Hz

ms(AC 110 V) Typical 50/60 Hz

90/85 ms(AC

50/45 ms(AC

110 V)

22/18

Typical 50/60 Hz

ms(AC 220 V)

22/18 ms(AC

220 V)

12-4-2 24V DC type12 I/O Item

SG2-12HR-D& SG2-12KR-D & SG2-12CR-D SG2-12HT-D&SG2-12KT-D&SG2-12CT-D Standard

Discrete

High Speed Input

Input

Anaput as

Anaput

discrete input

Input

I1,I2

I3~I6

I7,I8

circuit

Quantity

4

2

2

Current

3.2mA/24V DC

3.2mA/24V DC

0.63mA/24V

ON State

>1.875mA/15V

>1.875mA/15V

>0.161mA/9.8V

OFF State

< 0.625mA/5V

< 0.625mA/5V

< 0.085mA/5V

Maximal

< / = 100 m

< / = 100 m

2 <0.17 mA/10V

< / = 100 m

Cable

< / = 30 m(shielded)

Length Response

On=>Off

time

3ms

0.3ms

Off=>On 5ms

On=>Off

Off=>On 0.5ms

On=>Off Typical: 5ms Off=>On Typical: 3ms

Type

0~10 V DC

Display

0.01V DC

Resolution Conversion

Chapter 12

10


134

Versus true

±2%±0.12V

value Conversion time Sensor

<1K ohm

impedance

12-4-3 24 DC type 20 I/O Item

SG2-20HR-D& SG2-20KR-D SG2-20HT-D& SG2-20KT-D Standard

Discrete

High Speed Input

Input

Anaput as

Anaput

discrete input

Input

I1,I2

I3~I8

I9,IA,IB,IC

circuit

Quantity

6

2

4

4

Current

3.1mA/24V DC

3.1mA/24V DC

ON State

>1.875mA/15V

>1.875mA/15V

>0.163mA/9.8V

OFF State

< 0.625mA/5V

< 0.625mA/5V

< 0.083mA/5V

Maximal

100 m

100 m

0.63mA/24V

100 m

<0.17 mA/10V

30m (shielded)

Cable Length Response

On=>Off

time

5ms

0.5ms

Off=>On 3ms

On=>Off

Off=>On 0.3ms


Type

0~10 V DC

Display

0.01V DC


10

Versus true

±2%±0.12V

value

Chapter 12


135

Conversion time Sensor

<1K ohm

impedance

12-4-4 12 DC Type 12 I/O Item

SG2-12HR-12D Standard

Discrete

High Speed Input

Input Input

Anaput as

Anaput

discrete input

I3~I6

I1,I2

I7,I8

4

2

2

circuit

Quantity Current

3.2mA/12V DC

3.2mA/12V DC

0.32mA/12V

ON State

>1.875mA/7.5V

>1.875mA/7.5V

>0.161mA/9.8V

OFF State

< 0.625mA/2.5V

< 0.625mA/2.5V

< 0.085mA/5V

Maximal

< / = 100 m

< / = 100 m

2 <0.17 mA/10V

< / = 100 m

Cable

< / = 30 m(shielded)

Length Response

On=>Off

time

3ms

0.3ms

Off=>On 5ms

On=>Off

Off=>On 0.5ms


Type

0~10 V DC

Display

0.01V DC


10

Versus true

±2%±0.12V

value

Chapter 12


136

Conversion time Sensor

<1K ohm

impedance

12-4-5 12 DC Type 20 I/O Item

SG2-20HR-12D Standard

Discrete

High Speed Input

Input

Anaput as

Anaput

discrete input

Input

I1,I2

I3~I8

I9,IA,IB,IC

circuit

Quantity

6

2

4

Current

3.2mA/12V DC

3.2mA/12V DC

0.63mA/12V

ON State

>1.875mA/7.5V

>1.875mA/7.5V

>0.163mA/9.8V

OFF State

< 0.625mA/2.55V

< 0.625mA/2.55V

< 0.083mA/5V

Maximal

< / = 100 m

< / = 100 m

4 <0.17 mA/10V

< / = 100 m

Cable

Length Response

On=>Off

time

5ms

0.5ms

Off=>On 3ms

On=>Off

Off=>On 0.3ms


Type

0~10 V DC

Display

0.01V DC


10

Versus true

±2%±0.12V

value Conversion time

Chapter 12


137

Sensor

<1K ohm

impedance

12-5 Output Specification

Item

Relay output

Transistor output

Output circuit Load Load

SG2

External power External power

SG2

External power

AC240V ,DC 24V 265，30

Circuit insulation Max. Load

Resistance load

Mechanical insulation

Photo-coupling insulation

8A/point

0.3A/point

Inductance

－

－

load Light load Open

circuit

200W

10W/DC 24V

leak

－

current

<10uA

－

Min, Load

－

Responsive

OFF

ON

5 ms

25 us

time

ON

OFF

9 ms

< 0.6 ms

Relay Lifespan

Chapter 12


138

Note 1: The values illustrated in the above graph are standard ones. The service life of the relay will be adversely affected by the ambient temperature. Note 2: When the current is kept less than 2A, the service life of the relay is about 100,000 times. Power Supply Module

Module

Input/Output

DC +12V

AC 100-240V / DC +12V

DC +24V

AC 100-240V / DC +24V

Optional Devices MODE

Description

PM05

Spare Program Cartridge

Client

Computer Edition Software

12-3 Dimension Diagram ◎ 10/12 points

Chapter 12


139

◎ 20 points

◎ Expansion 8 points

Chapter 12


140

Chapter 12


141

Chapter 13

20 points V TYPE Function

V TYPE Function is only For SG2-20VR-D, SG2-20VT-D

1

Function Summarize： 1.1 1.2 1.3

2

Remote IO Function：Master-Slaver communication； IO Link Function； Modbus Slaver Station Function；

Function Detail 2.1 Remote IO Function：Master-Slaver communication； 2.1.1 Function Describe： SG2 Slaver’s Input（coil I）and Output（coil Q）can be used as SG2 Master’s expansive Input（coil X）and Output（coil Y）；

I/O address Input coil Output coil Expand input coil Expand output coil

Master station I1~IC Q1~Q8 X1~XC Y1~YC

Slave station

I1~IC Q1~Q8

2.1.2 System Setting： 2.1.2.1 Connected A and B lines of two V-type SG2，as Figure1； 2.1.2.2 Setting M（Master）for the instance of first SG2’s menu SET-- REMOTE I/O； 2.1.2.3 Setting S（Slaver）for the instance of second SG2’s menu SET-- REMOTE I/O ；

SG2 A B Master

SG2 A B Slaver

Figure1：Master-Slaver communication connection

2.1.3 Example： 2.1.3.1 Programming in SG2 Ladder on SG2 Master as follows，running the program and observing the states of expended input coils X and output coils Y； X2――――――― Y1 X3――――――― Y2 Enable the input coils I2~I3 of SG2 Slaver according to coil X2~X3 on the SG2 Master. When enable I2 on SG2 Slaver, output Q1 and enable I3, output Q2.

When Run，Slaver display the I/O

2.2

When Run Master display X/Y

IO Link Function： 2.2.1 System setting： 2.2.1.1 Connected A and B lines of some (1~8)V-type SG2，as Figure2； 2.2.1.2 Setting N（No Remote IO）for the instance of all SG2’s menu SET-REMOTE I/O； 2.2.1.3 Setting 00，01，02，… for the instance of each of SG2’s menu SET--ID SET， ID must be a series number(0~7) and maximal is 07；

V-SG2 A B ID＝0

V-SG2 A B ID＝1

V-SG2 A B ID＝7

Figure2：IO Link communication connection 2.2.2 Example： 2.2.2.1 Connected A and B lines of 8 V-type SG2，as Figure2； 2.2.2.2 Setting 00 ~ 07 for each SG2’s ID number，and programming in SG2 Ladder as follows； L1 M1 M2 M3 M4 M5 M6 M7 M8

I1

2.2.2.3 Programming SG2(ID＝7)，setting function block L1 working mode as follows ： 8

1 M01 08 L1 W57

64

2.2.2.4 Programming the other SG2(ID=0~6)，setting function block L1 working mode as follows；

8

2 M01 08 L1 W57

64

2.2.2.5 Running all SG2’s programs，control SG2 (ID＝7)，When coil I1 is d ON， coils M1~M8 is ON； 2.2.2.6 Observing other SG2(ID=0~6)，the states of coils M1~M8 is changed from the states of coils M1~M8 of SG2(ID=7)； 2.3

Modbus Slaver Station Function： 2.3.1 Function Describe： SG2 is a Modbus slaver station，By Modbus communication protocol，it can be read or wrote coils states and the preset value of function blocks，it also can be read the current value of function blocks and can control SG2 to run or stop； 2.3.2 System setting： 2.3.2.1 Connected A and B lines of some V-type SG2 with a Modbus master station，as Figure3； 2.3.2.2 Setting N（No Remote IO）for the instance of all SG2’s menu SET-REMOTE I/O； 2.3.2.3 Setting nonzero for the instance of each of SG2’s menu SET--ID SET，ID number is 01～99；

Modbus Master station

V-SG2 A B ID＝01 Figure3：Modbus communication connection

V-SG2 A B ID＝n（02~99）

Appendix

Application Illustration

1. Lighting Control for Staircase 1.1 Requirement for Staircase Lighting y

When someone goes up-stair or down-stair, the lighting system shall be energized to provide sufficient luminance.

y

After the walker es the staircase, lighting system shall be turned off in five minutes automatically or manually.

1.2 Traditional Lighting Control There are two traditional controls available: y

Apply pulse relay

y

Apply automatic timer to control the lighting system on the staircase

Components Applied z Switches z Auto lighting system or pulse relay for staircase

Applying the pulse relay as controller for staircase lighting system y The lighting is on as long as any switch is turned on. y Press any switch again to turn off the lighting system. Shortcoming: It is a frequent weak point for the person to forget turning off the light at most cases.

132

Auto lighting control system for the staircase y

The light is on whenever the switch is turned on.

y

Lighting system shall be turned off in a few minutes automatically or manually

Shortcoming: The has no way to reset the turn-off time.

1.3 Apply SG2 in Lighting System

Devices Applied z Q1

Lamp H1

z I1(No terminal)

Switch B1

z I2(No terminal)

Infrared sensor for climbing

Wiring Diagram for Lighting System

Illustrated program using SG2 in lighting system

Ladder：

- 133 -

FUNCTION：

FBD：

2 Auto Door Control The auto doors are very popularly installed at the entrance of supermarkets, mansions, banks and hospitals. 2.1Requirement for Auto Door Control

yIt automatically opens whenever a person is approaching. y The door remains open for a certain period and closes if no visitor is present.

- 134 -

2.2 Traditional solution

Whenever B1 or B 2 senses the approach of a visitor, the door is actuated to open. After an elapse of time, B1 or B2 senses no presence of a visitor; MC 4 will close the door.

2.3 Apply SG2 in Door Control System Applying SG2 in door control system can simplify the circuit. All that one need to do is connect the action sensor, limit switch and or with SG2.

Devices Applied z MC1 main door open or z MC2 main door close or - 135 -

z

S1(NC ) closing limit switch

z S2(NC ) opening limit switch z B1(NO ) outdoor infrared sensor z

B2(NO ) indoor infrared sensor

Wiring Diagram and Program with SG2 applied in door control system.

Ladder：

- 136 -

FUNCTION：

FBD Operation Flow：

- 137 -

- 138 -

3. Ventilation Control 3.1 Ventilation System Requirement The main function of the ventilation system is to blow in the fresh air and blow out the waste air as shown in the below drawing

y

The room is provided with exhausted gas blower and fresh air blower

y

The flow sensor control the blowing in and out operation

y

Over pressure is permitted at no time.

y

The fresh blower will run only if the flow monitor senses that the exhausted gas blower works properly.

y

If any irregularity takes place on air in blower and air out blower, the warning lamp will light.

The control circuit for the traditional ventilation system is shown below:

- 139 -

The ventilation system is wholly controlled by the airflow monitor. If there is no flow air in the room after a designated duration of time, the system will activate the warning system so the shall shut off the system.

Devices Applied z MC1 main or z MC2 main or z S0(NC ) stop switch z S1(NO ) start switch z S2(NO ) air flow monitor z S3(NO ) air flow monitor z H1operation indicator z H2 alarm light

Wiring Diagram and Program with SG2 applied in Ventilation System.

- 140 -

Ladder：

- 141 -

FUNCTION：

FBD Operation Flow：

- 142 -

4. Plant Gate Control 4.1 Requirements for Plant Gate Control The main purpose of the plant gate is to control the access of truck, which is manually operated by the gate guard.

y The door guard controls and oversees the opening, closing of the plant door gate. y

The stop switch can be activated at any time regardless of the gate in fully open or close condition.

y

The alarm light will be activated for 5 seconds in advance before the gate operation.

y

The damper is provided on the gate. Gate closing operation, whenever - 143 -

the damper is ed by the gate, stops. 4.2 Traditional Control Circuit for Gate System

Devices Applied z MC1

Main Electromagnetic or

z MC2

Main Electromagnetic or

z S0(NC )

stop switch

z S1(NO )

open switch

z S2(NO )

close switch

z S3(NC )

open safe damper

z S4(NC )

close safe damper

Wiring Diagram and Program with SG2 applied in Plant Gate

- 144 -

Ladder：

FUNCTION - 145 -

FBD:

5．Counting Control for Packing Machine Requirement：

1) The packing cycle is that it begins counting the finished products in the assemble line, when the counting value reaches 12, it proceeds packing operation which takes 5 seconds. After finished, it begins a new cycle. 2) It simultaneous counts the finished packs of product. 3) In case of power failure, the counting remains unchanged. Analysis： 1) A transducer is employed to produce the pulse signal when the transducer detects the arrival of a product. A counter generates an output when the counting value reaches 12 and a timer is employed to have a delay of five seconds.

- 146 -

2) The counter will be operated in mode 3 or mode 4 in an effort to keep the accurate counting even in case of power failure. Devices Applied I1：counting sensor; S1：reset the counting value to zero; MC1：packing

Wiring Diagram and Program with SG2 applied at for Packing Machine

- 147 -

Ladder：

FUNCTION：

FBD：

- 148 -

- 149 -

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